Roy Costa, RS, MS (MBA) | Food Safety News https://www.foodsafetynews.com/author/rcosta/ Breaking news for everyone's consumption Thu, 08 Apr 2021 17:22:49 +0000 en-US hourly 1 https://wordpress.org/?v=6.3.1&lxb_maple_bar_source=lxb_maple_bar_source https://www.foodsafetynews.com/files/2018/05/cropped-siteicon-32x32.png Roy Costa, RS, MS (MBA) | Food Safety News https://www.foodsafetynews.com/author/rcosta/ 32 32 Florida needs to get on with enforcement of COVID-19 rules https://www.foodsafetynews.com/2020/07/florida-needs-to-get-on-with-enforcement-of-covid-19-rules/ https://www.foodsafetynews.com/2020/07/florida-needs-to-get-on-with-enforcement-of-covid-19-rules/#respond Sun, 05 Jul 2020 04:06:44 +0000 https://www.foodsafetynews.com/?p=195428 Opinion It is clear that many people and many businesses are sympathetic to protecting public health, and also understand the risks they face trying to conduct business as usual during the COVID-19 pandemic. However, there are too many people not practicing social distancing, and not wearing face coverings in the community. The lack of compliance... Continue Reading

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Opinion

It is clear that many people and many businesses are sympathetic to protecting public health, and also understand the risks they face trying to conduct business as usual during the COVID-19 pandemic. However, there are too many people not practicing social distancing, and not wearing face coverings in the community. The lack of compliance by some of our businesses and citizens is now driving the surge of cases in Florida, and we should ask why this is happening. 

The simple answer is that poor compliance with COVID-19 precautions in restaurants, retail stores, bars, and other places of transmission in our community happens because businesses and patrons think they can get away with not following the rules and guidance from our authorities.

But its more complicated than that. In addition to the wrong messages from some of our leaders, and disrespect by some for the rules, our agencies are partly to blame for non-compliance. Given that there is little transparency with state agencies in Tallahassee, there appears to be a lack of coordination between the agencies that technically have the ability to hold businesses accountable to follow the accepted guidance and rules.

Lack of political support for the Florida Department of Health, and poor leadership at the agency over many years, has silenced what should be the most effective agency with the means of controlling COVID-19 in Florida’s communities. In recent years, the DOH has lost jurisdiction over food services, childcare and institutions-including healthcare facilities. Those responsibilities have been divided between the Florida Department of Business and Professional Regulation- FLDBPR, The Florida Department of Agriculture and Consumer Services-FLDACS, and the Agency for Health Care Administration-AHCA There is poor coordination between these agencies in regards COVID-19 control, and no discernable central command, so to speak. Therefore, there appears to be no expedient way to bring the varied rules these agencies operate under into a cohesive enforcement effort. Currently, Florida has a disconnected patchwork of rules and agencies, with the remarkable result that ACHA and DBPR are now tasked with protecting public health during a deadly pandemic! 

The problem is, neither AHCA nor DBPR are public health agencies. While they do have the capacity to take action against a licensed establishment, the problem is with the agencies themselves. DBPR suffers from having to maintain the political support of the Florida Restaurant and Lodging Association lobby, for one thing. Another is that some field staff in these agencies do not have science backgrounds, or even college degrees, and yet they make sometimes complex public health decisions, i.e., identifying and managing an outbreak, or who stays open and who gets closed. 

I am not aware of a formal mechanism for DBPR, AHCA and DOH to work together to investigate COVID-19 compliance issues. When a cluster of cases is suspected in a facility, our agencies should be coordinating together to investigate the cluster, apply their respective expertise and take the corrective actions as necessary to protect the public. The DOH has limited jurisdictional powers and cannot even enter a nursing home without being invited in by the licensing agency, much less enforce a rule. That is even more troubling, considering the terrible loss of life in Florida’s nursing homes.

Another observation is that there is little visible evidence of effective public health promotion at the DOH, even though the disciplines of Public Health Promotion and Education can be effective functions when communication channels are properly utilized. In order to change negative public opinion, messages must reach the community explaining to them the “why’s” of social distancing, and face coverings. 

Enforcement of COVID-19 rules is now a policing issue in a growing number of Florida municipalities. Sending a police officer to deliver a citation, or levy a fine may deter some violations, but this method of dealing with COVID compliance is a scattershot approach, and may not be sustainable. 

The root-cause of the present dysfunction in enforcement is the politicizing of the existing agencies tasked with protecting public health and safety. Little by little, DOH’s jurisdiction has been taken apart, piece by piece by Florida’s legislators.

Now that we have a crisis, where is the strong and effective public health agency, the one agency whose mission it is to protect public health? It sits on the sidelines. We barely hear anything from DOH outside of telling us about the gruesome statistics.

It seems ironic, but it is the public that must support public health. The public must understand that undercutting health protections for political purposes has put them at risk. Our citizens should demand that our legislature reverse the gutting of DOH programs and provide DOH with political support, sufficient manpower, and funding. We should not let lobbyists in Tallahassee dictate public health policy as they continue to do. 

What has happened to the Department of Health is an insult to our citizens and should be remembered in November. Voters need to send a strong message: Public Health, Safety and Welfare are the Overriding Goals of ALL Regulatory Agencies! We need emergency legislation to amend the Florida statutes and administrative codes, and give back to the Florida DOH its rightful jurisdictional power, allowing them to do the professional public health work they have the responsibility for. 

While Florida’s governor has recently come out in favor of enforcement, there must be other initiatives. Alone, measures such as shutting down bars and pulling a few alcohol licenses do not address the long-term compliance and transmission problems we are surely facing. 

The reluctance of businesses to enforce the required COVID 19 controls is now backfiring, and injured persons are filing lawsuits and seeking damages. The public’s disrespect for social distancing and face coverings is also backfiring, with the state of Florida now considered a nationwide COVID-19 transmission hot spot. 

It is obviously in the best interest of everyone to comply with best practices. Education, the application of science, and enforcement, when necessary, will get us out of this dilemma- but we need to get on with it. 

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COVID-19: Can the restaurant industry step up to the plate? https://www.foodsafetynews.com/2020/05/covid-19-can-the-restaurant-industry-step-up-to-the-plate/ https://www.foodsafetynews.com/2020/05/covid-19-can-the-restaurant-industry-step-up-to-the-plate/#respond Sun, 24 May 2020 04:05:40 +0000 https://www.foodsafetynews.com/?p=194501 Opinion The foodservice industry is remarkable for many reasons, the hard work, the long hours, the fierce competition, and the sheer number of operations. Making a go of a restaurant has many challenges; around 60 percent of new restaurants fail within the first year. And nearly 80 percent shutter before their fifth anniversary. This is... Continue Reading

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Opinion

The foodservice industry is remarkable for many reasons, the hard work, the long hours, the fierce competition, and the sheer number of operations. Making a go of a restaurant has many challenges; around 60 percent of new restaurants fail within the first year. And nearly 80 percent shutter before their fifth anniversary. This is unfortunately the result of the difficulties in managing labor, controlling food costs, and low profit margins, and it seems you have to be just plain lucky — or have incredible food, a very solid business model, excellent management and effective marketing.

Consider also that foodservice is a high-risk enterprise, and those that get in trouble with foodborne illness, sanitation issues, or a customer injury, face liability, as well as the loss of reputation and the confidence of customers.

With these problems as a backdrop, COVID-19 might just be the last straw for many operations, which is tragic, given that so many workers depend on the industry for a livelihood, and consumers may no longer be able to enjoy the convenience and the wide variety of choices they have come to expect.

The FDA has recently published “Best Practices for Re-Opening Retail Food Establishments During the COVID-19 Pandemic.” This is helpful, and the industry has been expecting to receive such guidance. Now it falls on the local and state health departments to promulgate these standards into regulations and start enforcement.

The USFDA Food Code, adopted by most health departments, already has numerous provisions for communicable disease controls, and the provisions for exclusion or restriction of ill workers, sanitation and personal hygiene should be familiar concepts.

The challenge will be to translate what is known to be effective against the foodborne microorganisms in the “back of the house” into COVID-19 preventive measures in the “front of the house.” Customers and their habits cannot be controlled by the operator in the same way as worker practices, so a paradigm shift needs to take place.

I do not believe anyone has at this time a perfect answer to airborne transmission of COVID-19 in a restaurant, and therefore it is likely that we are going to see localized outbreaks with restaurants as a common exposure. With that will come exposure of the business to legal liability.

There is proposed federal legislation at this time to address the potential business risk that will come from lawsuits and COVID-19; but at the same time, we have FDA informing us of the best practices to reopen a restaurant. It is very likely that the local health departments will soon be tasked with regulation, inspection and investigation of restaurant related COVID-19 clusters. The public can be expected to file complaints, especially if they have observed a breakdown in protocols; if an outbreak occurs, the results could be devastating for an entire brand. 

In light of the public health and business risks, restaurant and bar operators must establish due diligence and implement the guidance we now have. The following check list is adapted from the afore mentioned FDA best practices guidance, with some additional recommendations:    

  1. Inform employees that if they have tested positive for COVID-19, or have been in contact with a known positive case, that they must disclose this information immediately to management.
  2. Exclude all employees exhibiting any symptom of communicable disease while on the job.
  3. Remind employees not come to work when ill for any reason, but specifically if they have coughing, shortness of breath, and/or fever, and report such symptoms in themselves, family members, and close contacts.
  4. Maintain a sick-log and watch for an uptick in employees calling in ill. Contact the health department if you suspect an outbreak is occurring.
  5. Provide a written policy describing return to work procedures following the FDA guidance.
  6. Post the following statement at the guest entrance “DO NOT ENTER if you are known to be positive for COVID-19 or have a cough, shortness of breath or fever.
  7. Maintain a 6-foot distance between guests in seating areas, waiting areas, check out areas, or between guests on lines awaiting entry.
  8. Place hand sanitizer stations at the guest entrances and at bathrooms, monitor guest behavior and ensure the sanitizers are being used.
  9. Remove all common items from tables, including condiments and menus. 
  10. Discontinue salad bars and buffet type self-service.
  11. Maintain ware-washing equipment, proper wash temperatures and sanitizer concentrations.
  12. All employees in contact with guests should wear a mask or other facial covering.
  13. Bussers and others handling or cleaning used utensils or guest tables should be wearing sanitary gloves. The gloves need to changed frequently, but especially between handling soiled items and serving food.
  14. Perform daily temperature checks of employees at the start of each meal period. Any employees with elevated temperatures should be excluded.
  15. Observe guests for excessive coughing or sneezing, it may be necessary to ask such guests to leave the premises.
  16. Maintain a high level of sanitation in restrooms, with hourly cleaning and sanitizing of fixtures and common touch points.
  17. Ensure bathroom hand sinks are stocked with soap, warm water, paper towels or other approved hand drying method.
  18. Use approved hard surface sanitizers following label directions, and clean and sanitize guests’ tables, chairs, and cushions between guests.
  19. Clean and sanitize guest area floors nightly. 

We should recognize that especially in the beginning, implementing all of the preventive measures for COVID-19 may be difficult, or even impossible for some establishments; however, survival chances are better for those that are able restore public confidence in dining at their establishment. The public is expecting to see an obvious commitment by restaurants to their health and safety, and the best of the industry will step up to the plate. 

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Hidden public health benefits of the COVID-19 experience  https://www.foodsafetynews.com/2020/04/hidden-public-health-benefits-of-the-covid-19-experience/ https://www.foodsafetynews.com/2020/04/hidden-public-health-benefits-of-the-covid-19-experience/#respond Tue, 28 Apr 2020 04:02:35 +0000 https://www.foodsafetynews.com/?p=193869 Opinion. If anything should restore the confidence of the American people in our governmental agencies and institutions, it is the leadership of our medical and public health professionals in this time of crisis. We should all appreciate the diligent response to the COVID-19 pandemic coming from our public health agencies and medical communities. We should... Continue Reading

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Opinion.

If anything should restore the confidence of the American people in our governmental agencies and institutions, it is the leadership of our medical and public health professionals in this time of crisis. We should all appreciate the diligent response to the COVID-19 pandemic coming from our public health agencies and medical communities. We should also recognize the remarkable willingness of our businesses to close, and for workers to sacrifice their jobs to prevent the loss of life. These magnanimous efforts of goodwill on the part of one and all are particularly comforting in light of the political divides that separate us. 

While there has been a heroic effort on the part of many, I want to emphasize my admiration for the steadfast determination of the Centers for Disease Control and Prevention and state and local public agencies, as they have exercised their power to protect us in the face of political backlash and protests. It is therefore reassuring that in spite of the hardships we face, we have pulled together, and the public has respected the disease mitigation efforts recommended by the experts. The last few weeks have made me proud to be a public health professional. 

It’s still a long way to full recovery, but as the result of the heightened public awareness about communicable disease generated by the pandemic, I predict there will be some positive benefits that will eventually result.

The average person now clearly realizes that personal hygiene and sanitation can play vital roles in preventing disease transmission. This is true, even for those diseases like COVID-19 that are primarily respiratory in nature, as respiratory droplets contaminate hands and environmental surfaces and then spread through cross-contact. This transmission pathway is well known; however, this current pandemic has brought the risks into sharp focus for everyone. 

There are several positive outcomes that should result from the public’s renewed respect for more frequent and effective hand washing, and improved environmental sanitation. Those who have tested positive for COVID-19 are a lot more likely to be washing their hands and sanitizing their schools, workplaces and living environments than they were in the past — we are reaching close to 1 million positive COVID-19 cases in the US at the time of this writing — and those who were fortunate enough to avoid exposure now feel the pressure to follow suit.

In addition to flattening the COVID-19 epidemic curve, improved hygienic practices on a national scale will also likely reduce the burdens of influenza, colds, and viral gastrointestinal disease agents such as norovirus, and can also act to limit the spread of some bacterial agents, such as Shigella.

Public health agents at the federal, state and local levels have demonstrated their tremendous value to society, and as a result, there should be increased support for public health programs and the enforcement of public health rules. Programs that should benefit at the local level include public health nursing, environmental epidemiology, and the regulation of schools, childcare centers, nursing homes, food service, and retail food establishments. For all public health agencies, it may mean better funding, an increase in manpower, and an increase in political support.

When good hygiene practices become institutionalized, they become part of the culture. These beneficial behaviors are then passed along to our children and pay dividends in better health and longer life for generations to come. These practices, if they are sustained, will also help to control the next round of emerging pathogens that will surely come.

As mechanisms of communicable disease transmission change, our survival depends on a vigorous response, and on continuous advancements in research and medical science. It was just a few hundred years ago when plagues went unchecked and killed much of the population. To avoid this, we must have prompt notification of an emerging danger, receive scientifically sound advice, act quickly to mitigate the risks, and have access to effective medical treatments. 

COVID-19 has taught us that worldwide pandemics develop very quickly and know no national, cultural or ideological boundaries. We must therefore foster in all nations an increased appreciation for improving communicable disease surveillance, and the value of taking a proactive response to emerging disease threats.

Our survival increasingly depends on sharing information, teamwork, communication and coordination across borders; for in the eyes of the pathogens, we are indeed one people. 

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Can we have a culture of prevention in a toxic sea of division? https://www.foodsafetynews.com/2020/03/can-we-have-a-culture-of-prevention-in-a-toxic-sea-of-division/ https://www.foodsafetynews.com/2020/03/can-we-have-a-culture-of-prevention-in-a-toxic-sea-of-division/#respond Thu, 05 Mar 2020 05:01:39 +0000 https://www.foodsafetynews.com/?p=192797 Opinion The food industry and our public health agencies have long recognized that they share the same responsibility to protect consumers from unsafe food.  The modern food industry is, however, growing more diverse, dynamic, and complex. making the application of food protection throughout the broad spectrum of operations a challenge for industry and regulators alike.... Continue Reading

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Opinion

The food industry and our public health agencies have long recognized that they share the same responsibility to protect consumers from unsafe food.  The modern food industry is, however, growing more diverse, dynamic, and complex. making the application of food protection throughout the broad spectrum of operations a challenge for industry and regulators alike.

As these food production systems become more complicated, they become riskier, so it is not surprising that meeting our shared goal of reducing the incidence of foodborne illness is a moving target. The persistence of bacterial, viral and parasitic foodborne agents of disease in the food supply, coupled with the many risks inherent in modern production, processing and distribution, result in interactions that increase the threat of contamination.

Consolidation of production into larger and larger plants, long supply chains, a transient, undervalued workforce, consumer demands for convenience, and more fresh processed fruits and vegetables are just a few factors driving negative trends. To protect public health in this time of increasing risk, what is needed is the scientific and systematic application of preventive measures at all stages of production, and then the coordination and cooperation of industry and public health agencies working together to solve problems before they result in a crisis for consumers.

Unfortunately, we are not there yet with the concept of prevention. FDA has seen an increase in the number of foodborne ill investigations it conducted in the last two reporting periods. In 2018 and 2019 there were a total of 32 of these investigations, up from seven nationwide outbreaks in 2017. While there may be other factors influencing these statistics, such as the better detection and investigation of outbreaks, this trend may also mean our preventive controls are not yet working as intended. 

The Food Safety Modernization Act and “Risk Based Preventive Controls” has been in effect since 2017, and the industry is responding, recognizing that food safety is in their hands, but it will probably take many more years for the positive effects of this legislation to be realized. Our controls will improve, however, the more we can foster a culture of prevention within our industry and in the regulatory agencies overseeing compliance with safe practices. While this makes total sense, this concept must start with our public health professionals who should lead by example. 

Unfortunately, serious issues known to regulators are allowed to persist in too many USDA and FDA operations. An FDA inspector’s response to poor sanitation and safety in their facilities seems to be primarily to issue a form 483a Inspectional Observations or a Warning Letter (meaning likely violations) only to return years later and find the same issues again. Repeat violations include finding pathogens in the production environment and insanitary conditions whereby food should be considered adulterated, with none, or ineffective corrections taken.

FDA seems to be stuck in the old “command and control” model that was supposed to be replaced by the FSMA prevention concept. The old model is where a failing operation only fixes a problem after they have been officially notified or when forced to. FDA is right in wanting to change this situation and foster a culture of prevention within the industry, and industry gets it, but a culture of prevention has to begin with the agency itself. FDA apparently has the legal muscle to take action against repeat violators, but does so typically only after an outbreak has occurred. 

The toxic political environment that our public health agencies find themselves in does not help, so given the current state of affairs, we should not be surprised if things get worse before they get better. 

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Egg-borne disease is preventable: So why aren’t we doing It? https://www.foodsafetynews.com/2018/06/egg-borne-disease-is-preventable-so-why-arent-we-doing-it/ https://www.foodsafetynews.com/2018/06/egg-borne-disease-is-preventable-so-why-arent-we-doing-it/#respond Tue, 26 Jun 2018 04:00:07 +0000 https://www.foodsafetynews.com/?p=151869 To better understand my recent opinion piece on Rose Acre Farms, let me further clarify a few things. I am a sanitarian by training, I am not per se an expert in all aspects of poultry or egg production. I have a bias toward sanitation, which is the maintenance of healthful conditions, as a primary,... Continue Reading

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To better understand my recent opinion piece on Rose Acre Farms, let me further clarify a few things. I am a sanitarian by training, I am not per se an expert in all aspects of poultry or egg production.

I have a bias toward sanitation, which is the maintenance of healthful conditions, as a primary, if not the most fundamental disease control practice. As an environmental health professional, I am focused on preventing routes of disease transmission through the environment. To do this, we must understand that the routes are complex and involve three fundamental interactive epidemiological principles. Those are agent, host and environment.

In my foodborne-communicable disease investigation work over the past 40 years, it’s notable that in almost all cases, gross contamination involving the food is evident. Most often, the disease agent is passed either directly from an infected source, such as a human or other animal, or indirectly via cross contamination through an environmental exposure to contaminated air, water, humans, surfaces or foods.

The nature of the 2018 Rose Acre Farms outbreak and recall is not typical in that we have vertical transmission of Salmonella from the ovary of the chicken to the egg. In this case the factors of agent and host are working somewhat independently from the environmental source, but there must always be an environmental source somewhere in the chain of infection. Recognizing the potential sources of contamination is problematic of course, as the environmental conditions in poultry operations are highly conducive to the propagation of bacteria.

We know from the FDA investigations of both the 2018 Rose Acre and the Quality Egg outbreak 10 years ago, and my own personal observations, that there were poor environmental sanitation conditions, especially the rodent vector problem that cannot be ignored. Some industry experts at Egg-News have publicly claimed that no matter how many rodents or flies are breeding in the manure beneath the cages, that if the chickens are not infected to begin with, they will not become infected.

Photo illustration

However, it cannot be denied that transmission to the layer-hens happened through some exposure of the chicken to salmonella in the layer-house. The potential sources there are water and chicken feed. Depending on the situation, rodents could spread the bacteria around an entire operation and contaminate feed storage areas and water sources, especially when the infestation is severe, as it was at Rose Acres. Flies are also capable of becoming vectors.

There was also processing happening at both operations where eggs were washed and further handled, so we might have a situation where the shell is contaminated, leading to problems in further handling. The sanitation at Rose Acres is suspect based on FDA finding poor cleaning methods of the equipment, and I personally observed the same or similar problems at Quality Egg. Pardon me, but  I don’t believe all of this is coincidence.

Salmonella Braenderup is not a typical egg-associated Salmonellae strain, the same industry experts have also publicly claimed that a possible environmental route might exist, such as a structural defect. In this case I agree with that, based on FDA findings.

Why I believe there is a bigger problem in the egg industry is that Quality Egg and Rose Acre farms, the bad actors I am referring to, are some of the biggest producers in the United States, so it cannot be said that the issues are isolated to a small segment of the industry. It is simply not enough for industry spokespeople to claim most egg producers are safe when we have massive contamination of the food supply and untold numbers of human infections through eggs.

Foodborne illness surveillance systems like CDC’s Foodnet show Salmonella infections in the population are still almost at baseline after almost 20 years of hard work by the food industry as whole to put into place best management practices. So, it’s aggravating when we see major food operators flaunt the rules.

I know Rose Acre said, “we have to do better.” That is a healthy response and a good starting place, if they have the capacity and the commitment to follow through. The Netherlands eliminated Salmonella from their egg supply many years ago through meticulous hygiene in the entire operation.

The deeper problem I am alluding to is that while these egg industry bad actors are known to the buying community, the supply chain seems unwilling to make buying decisions based on food safety. That is also egregious, since we now have laws in place through FSMA that are supposed to curb that mentality.

And what about Food and Drug Administration and the U.S. Department of Agriculture in all of this? They seem to be just standing by until something bad happens then they go into reactive mode. This should not be. In fact, disease transmission is preventable, so why are we not doing it?

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Rose Acre Farms: Another Bad Actor, Or a Deeper Problem? https://www.foodsafetynews.com/2018/05/rose-acre-farms-another-bad-actor-or-a-deeper-problem/ https://www.foodsafetynews.com/2018/05/rose-acre-farms-another-bad-actor-or-a-deeper-problem/#respond Sat, 26 May 2018 04:01:36 +0000 https://www.foodsafetynews.com/?p=150968 The disgusting truth about industrial egg production is “it stinks”.  Sanitation in such environments stretches the imagination when you think of a million birds trapped in cages in huge shed-type structures called  “laying houses” and the tons of fecal material produced daily. While a high degree of cleanliness may be impractical in an industrial egg... Continue Reading

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The disgusting truth about industrial egg production is “it stinks”.  Sanitation in such environments stretches the imagination when you think of a million birds trapped in cages in huge shed-type structures called  “laying houses” and the tons of fecal material produced daily.

While a high degree of cleanliness may be impractical in an industrial egg production facility, Salmonella in eggs is a major public health threat and sanitation is needed to improve the effectiveness of several other Salmonella interventions.

Egg production in the United States is estimated at 75 billion eggs per year. This enormous volume of production requires a mechanized process, and through many innovations, the industry has been able to maintain an abundant supply of eggs at a relatively low price.

This is good news for consumers, but it comes at a cost to society. There is an environmental impact from these operations which confine vast numbers of birds in a relatively small, enclosed area, and there are important humanitarian issues concerning the care of the animals which has sparked public debate and consumer concerns.

While more Eco-friendly egg-production methods exist and may be an answer to some of the problems of industrial egg production, “factory farming”  is the norm and is unlikely to change. The “cage-free” concept sits well with consumers, but those layer hens are still subject to similar inhumane conditions found in the “battery cage” method, and there does not seem to be a correlation between these methods and lower Salmonella incidence.

As a sanitarian, I became familiar with sanitation issues in egg production during a private investigation of the Quality Egg Salmonella Enteritidis outbreak of 2010 with Marler-Clark law firm. That outbreak affected thousands of victims and involved a total breakdown of best industry practices at a facility under the so-called control of the now notorious DeCoster family.

In the Rose Acre Farms Salmonella Braenderup outbreak of 2018, it’s not surprising that the observations by FDA at the facility in North Carolina (Hyde County Egg-Pantego NC) note one of the main issues found at Quality Egg eight years earlier-an uncontrolled rodent infestation.

(For the FDA From 483)

www.fda.gov/ucm/groups/fdagov-public/@fdagov-afda-orgs/documents/document/ucm604794.pdf

It is not that food safety professionals haven’t learned how to control Salmonella in egg production. In 2009 the USDA through its APHIS branch released a report citing a European study that provided a method for the Prevention, Detection, and Control of Salmonella in Poultry. The methods are believed to have gained acceptance in the U.S. egg industry, but as we see once again outbreaks occur where management fails to ensure that operations follow the required protocols for control.

(For the APHIS report)

www.aphis.usda.gov/import_export/animals/oie/downloads/tahc_sep09/tahc_prev_detec_cont_salm_poul_78_sep09.pdf

Perhaps the most effective way to prevent the transmission of Salmonella through eggs is early detection of Salmonella in egg production. It should be pointed out that Salmonella in whole eggs is the result of trans-ovarian transmission, where the bacteria are deposited in the egg before the shell is formed. This transmission route has important considerations for controls, (i.e., to prevent deposition of Salmonella in the egg we must first and foremost prevent the infection of the laying hen).

As a primary control, breeder stocks must be tested and found free of Salmonella. An infected breeding hen which provides eggs that are hatched into chicks then raised into laying hens could infect a flock.  A second important control s the testing of chicken feed; the contaminated feed would provide an ongoing source of infection in a flock.

But even if layers and feed are not infected, the threat of Salmonella in an egg production house might still originate from rodents and flies infesting the chicken litter and manure as it collects under the cages. Vectors and filth can then contaminate feed, mechanized equipment, processing equipment, people, water and environments causing massive cross contamination throughout the operations and thereby perpetuate the infection of many more eggs

Effective rodent and insect control in a layer house take a coordinated effort between plant management and pest control operators. Pest pressure will be greatest when the plant and grounds are not maintained, sanitation is poor, and outer openings are not protected. Certainly, a rodent-free environment would be ideal, but this is practically impossible in a layer house. The goal of the rodent control program should be therefore to reduce the breeding population of rodents to an acceptable number by relying on properly placed and maintained rodent devices to both trap and poison rodents. The vast number of rodent traps and bait stations needed requires a systematic rodent device monitoring program which is well executed and documented. When analyzed, the trends in data from such monitoring can identify an increase in catches and sightings allowing effective intervention to thwart an infestation.

Early detection of Salmonella in a layer house through tests of the wastes that are building up under cages also allows an effective intervention which could include a temporary halt in production. The facility could then remove infected materials and trigger further surveillance, If the infection has spread to the flock, culling would be necessary, and perhaps a product recall could be initiated as a precaution.

Eggs are typically processed by washing them to remove organic material then treating them with antimicrobial treated water. If problems with antimicrobial levels, equipment, environmental sanitation, or water quality are occurring, environmental niches will spread contamination throughout a plant creating a continuous source of exposure.

Maintaining control over the facility environment, the animals, people, equipment, feed, and water are formidable tasks faced by managers of industrial egg production facilities; however, when outbreaks occur, they are widespread and sometimes deadly. Outbreaks result in a significant public health impact, not to mention potential criminal, regulatory or civil action (recall that Quality Egg owners served prison time for their failures). The failure of management to perform due diligence is a troublesome but common theme in many past foodborne illness outbreaks and will likely surface again as a causation factor at Rose Acre Farms.

While Rose Acre Farms and the former Quality Egg operations may be bad actors in the egg industry, the underlying challenge for the industry is to be proactive in identifying and isolating egg suppliers who have an ongoing history of noncompliance. Certainly, these firms are known to the major retail buyers- and to FDA. It may be FDA faces major political or administrative challenges in regulating the egg industry, but this current failure of the food safety system is yet another indication that further change is needed in our food safety programs and that we are still a long way from the risk-based model FDA is hoping the food industry will embrace.

Editor’s note: Bill Marler is managing partner of the food safety law firm of Marler Clark, and he is also the publisher of Food Safety News.   Roy Costa has served as an expert witness for Marler Clark in some of the most important food safety cases in the last 25 years.

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FSVP compliance with FSMA achievable with A, B, C approach https://www.foodsafetynews.com/2017/11/fsvp-compliance-with-fsma-achievable-with-a-b-c-approach/ https://www.foodsafetynews.com/2017/11/fsvp-compliance-with-fsma-achievable-with-a-b-c-approach/#respond Sat, 25 Nov 2017 05:00:23 +0000 https://www.foodsafetynews.com/?p=145988 Provisions of the Foreign Supplier Verification Program (FSVP), under the jurisdiction of the Food and Drug Administration, were enacted in 2015. They mandate that foreign suppliers provide the same level of food safety protection for their products as domestic suppliers are required to provide for theirs. This is needed as outbreaks of foodborne illness continue to occur both... Continue Reading

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Provisions of the Foreign Supplier Verification Program (FSVP), under the jurisdiction of the Food and Drug Administration, were enacted in 2015. They mandate that foreign suppliers provide the same level of food safety protection for their products as domestic suppliers are required to provide for theirs.

This is needed as outbreaks of foodborne illness continue to occur both in foreign and domestically sourced foods. Under this law, importers, also known as FSVP importers, must perform a verification step to ensure that foreign suppliers of food destined for sale in the United States have complied with at least two major rules of the Food Safety Modernization Act (FSMA)— the Produce Safety Rule and the Current Good Manufacturing Processes (CGMPs) and Hazard Analysis and Risk-Based Preventive Controls Rule for Human Food.

FDA will hold importers legally liable for ensuring compliance among their foreign suppliers. Importers must approve foreign suppliers before bringing food into the United States. The level of scrutiny applied to the importer approval process is based on a risk assessment of any given supplier’s performance and the historical risk of the commodity, akin to a Hazard Analysis in a Hazard Analysis Critical Control Point (HACCP) plan.

While the traditional HACPP (Hazard Analysis and Critical Control Points) risk assessment model is complex, the FSVP makes risk assessment a straightforward process. What is required in the FSVP version of hazard analysis, which focuses on prevention, is to determine the “reasonably foreseeable hazards” based on the history of safety of the commodity, the history of the supplier meeting their own nation’s regulations, and conformance with U.S. buyers’ requirements.

To make such determinations, an importer must be a “Qualified Individual” as well as an “FSVP Importer” and must be able to read and understand food safety documents such as audits, monitoring, training records, and microbial test results. Qualifications for the person designated as the FSVP Importer are not explicitly spelled out in the rules, however, education, training and experience are mentioned.

Importers of food act as the intermediary between foreign suppliers and U.S. customers. They arrange for cross-border shipments by preparing U.S. customs filings for each food item brought into the US. The customs forms have been updated by FDA to include an entry for the “FSVP Importer” for each line item of food.

It is estimated that 15 percent of the U.S. food supply is imported, including 50 percent of fresh fruits, 20 percent of fresh vegetables and 80 percent of seafood, making the importers’ new food safety role very significant for foreign and domestic trade. For example, an importer may have to disapprove a supplier and discontinue using them, thereby preventing the supplier’s food from entry.

Placing the burden of verification of foreign suppliers’ compliance on U.S. food importers may have some unique benefits and improve public health protection, but it raises conflict of interest questions. Shifting the compliance role to importers will change how importers, suppliers, food brokers, customs brokers, manufacturers and retailers operate. The entire supply chain must communicate now, and make buying decisions considering the new FSVP regulations. How everyone in the supply chain will comply with these new laws, while protecting their business interests and maintaining transparency, remains to be seen.

Importers must be competent to make sometimes challenging decisions about their suppliers’ performance when granting entry approval.

To verify that a food item is safe to import, importers look at the hazard analysis and Food Safety Plan prepared by the supplier. The importer evaluates the plan, considering the importer’s own hazard analysis. Importers also must evaluate the supplier’s compliance with food safety laws in a food’s country of origin and research the history of reports of contamination through The Reportable Food Registry. Importers should know about past and current compliance issues with the Preventive Controls or Produce Safety rules. Perhaps most importantly, an importer must stay informed about reported foodborne illness outbreaks associated with every commodity and/or supplier, product recalls, market withdrawals, and import refusals at ports of entry.

The FSVP is both a law, and a program that importers must have in place, with policies and procedures for foreign supplier approval, evaluation, verification, and corrective actions, all of which require extensive recordkeeping.

Records are the key to compliance, and FDA will often inspect records by sending staff to the office of the registered FSVP Importer. Or, FDA can request the records be sent to them in electronic form or as paper copies.

The FSVP rule requires that the FSVP Importer be in the United States and register with Dunn and Bradstreet to obtain a unique facility identifier or “DUNS number.” The DUNS number key for filing customs forms.

It cannot be overemphasized that the FSVP Importer named on the customs record must be a “Qualified Individual” under the FSVP law, through education, training and experience, and possess the depth of knowledge needed to perform somewhat complex risk assessments at several levels of the supply chain.

Not all food importers will be comfortable in their new role as FSVP importer. Not all will have the technical and scientific knowledge and experience needed to successfully develop their own risk assessment, and assess risk assessments done by others. Additionally, the FSVP Importer must document this entire process for a variety of foods and facilities, including farms, packing houses, processors, manufacturers and distributors.

Therefore, there is a growing need for many “FSVP Qualified Individuals.” All in the food supply chain should become more familiar with the FSVP rule so they can improve compliance throughout the food industry, minimize the potential for unsafe food and protect our nation’s interests in foreign food trade.

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Could the ongoing Salmonella outbreak have been prevented? https://www.foodsafetynews.com/2017/08/could-the-ongoing-salmonella-outbreak-have-been-prevented/ https://www.foodsafetynews.com/2017/08/could-the-ongoing-salmonella-outbreak-have-been-prevented/#respond Wed, 23 Aug 2017 04:29:55 +0000 https://www.foodsafetynews.com/?p=143156 Outbreaks of Salmonella and other pathogens in fresh produce are unfortunately relatively frequent occurrences. This is true, particularly with imported Mexican papaya. Neither the Food and Drug Administration nor the Centers for Disease Control have disclosed potential root cause in the latest outbreak, however, the factors that lead to contamination of produce are well known.... Continue Reading

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Outbreaks of Salmonella and other pathogens in fresh produce are unfortunately relatively frequent occurrences. This is true, particularly with imported Mexican papaya.

Neither the Food and Drug Administration nor the Centers for Disease Control have disclosed potential root cause in the latest outbreak, however, the factors that lead to contamination of produce are well known.

Just as in an operation with previous sanitation or food safety failures, food industries as a whole with unsafe track records need to collectively correct deficiencies on an industry-wide basis. The tomato industry in Florida has adopted the Tomato GAP — Florida T-GAP — rule in response to tomato-borne Salmonella outbreaks. This example of an industry-wide program has proven to be successful. There have been no nationwide outbreaks of Salmonella in Florida grown tomatoes during the past few years.

For the papaya industry to take similar effective corrective actions, the root cause of microbial contamination of papaya must be determined.

We can examine three categories of risk:

  1. Animal intrusion, or animal fecal matter;
  2. Human to food transmission through fecal matter and sewage; and
  3. Unsafe applications of water aka the three W’s — workers, water, and wildlife.

Papaya is a tree fruit that grows on a palm-like tree, about 10-15 feet off the ground. Irrigation water is usually applied by the drip method, where only the shallow roots receive water. Water also is sometimes used to dilute and apply crop protection chemicals such as a pesticide.

While water from unsafe sources is a known Salmonella risk, trees provide a convenient location for birds, and avian activity is a logical assumption as the root source of papaya contamination.

The recent report by FDA that three separate outbreak strains of Salmonella have been detected in papaya from one farm, is somewhat confounding and makes developing a theory difficult. Salmonella is carried by birds, and sometimes entire flocks or populations can be infected. However, avian infections involving several strains simultaneously might mean separate exposures of Salmonella in the environment, which conceivably may occur in a region with notoriously poor environmental sanitation.

Humans can be infected with Salmonella and spread the infection to papaya during harvesting. Subsequently, tools, containers, vehicles, and facilities used to handle and pack the fruit can become contaminated, furthering the spread of the pathogen. Again, three separate strains at work simultaneously in the harvester workforce is hard to comprehend.

Outbreaks with multiple strains of pathogens occur, but this is not typical of foodborne illness outbreaks, which are often traced to a common source of a single agent. When multiple agents are involved, the vehicle is often sewage. Human sewage is highly infectious and could contain not just several strains of a pathogen, but multiple pathogens, such as Enterohemorrhagic E. coli and Salmonella.

Exposure to sewage can occur when septic systems or treatment plants fail. Flooding or excessive rainfall can increase the risk of environmental transmission of pathogens to fruit. Soil can be carried to harvested fruit by multiple vehicles in the harvest operations, so a soil-borne or surface water exposure route is not out of the question.

Packing operations that receive and pack contaminated papaya can serve as a means of cross-contamination. If packing equipment or a facility’s environment become soiled, Salmonella can spread over time and establish environmental niches with the production environment then serving as the reservoir of the agent. Being a consolidation point, contaminated packinghouse work surfaces can contaminate large amounts of otherwise safe fruit.

We expect and hope that FDA and CDC will get to the bottom of what happened, and make the information public so the papaya industry can prevent future occurrences.

While the problem of microbial contamination of fresh fruits and vegetables is a difficult problem — fresh produce is the leading category of commodities involved in foodborne illness outbreaks — a properly developed risk-based food safety plan should minimize the risk of large-scale and ongoing outbreaks. A coordinated effort to adopt Good Agricultural Practices, specific to the papaya industry, is needed.

In the meantime, there is a risk assessment document available to tree fruit producers. The standards in it are based on the reasonably foreseeable and known risks related to growing and harvesting tree crops. The Produce Safety Alliance (PSA) at Cornell University recommends that growers of fresh produce develop a food safety plan. Completing a risk assessment is a good starting point, but the implementation of a plan’s policies and procedures takes management commitment and work.

Given the diverse risks in fresh produce, the details needed to ensure the adequate safety of these commodities are elaborate and as diverse as the risks themselves. Education is essential to carry out the implementation of a food safety plan. The PSA Produce Safety Course is available in English and Spanish through a variety of entities, including Environ Health Associates Inc. of Florida. Produce growers, harvesters and packers are encouraged to complete the PSA course or schedule an in-house training session.

For a complimentary copy of the risk assessment document for tree fruit, contact Katherine Jones, administration manager at Environ Health Associates by calling 386-316-7266 or sending email to [email protected].

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USDA’s new take on the daily grind https://www.foodsafetynews.com/2016/05/usdas-new-take-on-the-daily-grind/ https://www.foodsafetynews.com/2016/05/usdas-new-take-on-the-daily-grind/#respond Wed, 18 May 2016 23:49:50 +0000 https://www.foodsafetynews.com/?p=126451 The new rule-79 FR 42464 will be in full effect starting on June 21 2016. This new rule will alter the way both inspected (official) and exempt facilities grinding beef control the beef grinding process. Overall, the new requirements will impact an estimated 71,000 companies employing about 100,000 persons. Retail-exempt facilities regularly mix cuts of... Continue Reading

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The new rule-79 FR 42464 will be in full effect starting on June 21 2016. This new rule will alter the way both inspected (official) and exempt facilities grinding beef control the beef grinding process. Overall, the new requirements will impact an estimated 71,000 companies employing about 100,000 persons. 2ndbeefgrinder_406x250Retail-exempt facilities regularly mix cuts of beef from various sources to make ground beef products. This FSIS rule will require such facilities to maintain clear records identifying the source, supplier, and names of all materials used in the preparation of raw ground beef products. All pre-operation, mid and post sanitation work will also be recorded on a lot-by-lot basis. The Agency is seeking to broaden its regulation of retail-exempt facilities, which have traditionally come under the purview of state and local regulatory authorities. This rule will very well set a precedent for FSIS to expand its regulatory activities with regard to retail and grocery facilities that are not currently subject to ongoing federal inspection. HACCP in a grinding operation The Food Marketing Institute (FMI) advises that facilities should also ensure their employees are qualified to perform their assigned duties and are properly trained in the principles of food hygiene, food safety, and employee health and hygiene. One method of achieving this would be training and certification of at least one management level person in charge of the grinding operation in Hazard Analysis Critical Control Point (HACCP) principles, specific to the beef grinding process. HACCP is a process control system designed to prevent, eliminate or reduce food safety hazards to an acceptable level. The establishment in its hazard analysis must consider biological, physical, and chemical food safety hazards. Raw product, like ground beef, has no kill step in a grinding operation for reducing to an acceptable level microbial food safety hazards, such as E. coli O157:H7 or Salmonella. GRINDINGLOG_406X250Therefore, grinders must focus on what can realistically be applied during the process to minimize the potential for growth of pathogens, if present on the raw material. These steps often involve time and temperature controls (i.e., raw material and finished product temperature during processing, cold storage or other steps) to minimize the potential for growth of harmful bacteria, and good sanitation pre-requisite programs to minimize environmental pathogens. While the control of microbial multiplication and surface sanitation do not truly meet the definition of a CCP, because one microorganism in the raw material may be too many, they are a best practice that can and must be applied in a grinding operation. Therefore, because this rule represents a new record-keeping requirement, particularly at the retail and grocery level, such businesses should carefully review the details of this proposal. Consumer demand for transparency Decision makers might also want to invest in technology that captures on-farm systems in electronic form at the point in the supply chain where the hardware, software and human resources exist to efficiently effect that transition, and provide a high level of transparency. There is not currently a commonly accepted definition for the word “local,” in regards the origin of food, so when something is labeled and marketed as “local,” one can’t be sure what that means. It could mean a certain number of miles from a given store or could indicate it originated elsewhere in the state or even in a multi-state region. What consumers want is proof it is not from another country or a processing facility thousands of miles away. Unless the consumer purchased ground beef from the farmer down the road- which is a rarity this day and age , it can be hard for them to tell exactly where it came from, even if the label on the package says “local”. One solution for consumers is a quick barcode scan enabled by a smart-phone that could disclose  the exact location  where the product came from. Just tracking a single animal from birth to harvest can be a challenge,  with up to 500 packages of meat can be produced by a single beef carcass, with a large percentage usually becoming  ground beef.   So trying to track that mixed volume has a whole different set of issues including trim from anywhere, and the sanitation practices of the grinding machine and it’s operators. The consumer today is interested in not only locally sourced beef, but also the potential for full traceability of beef from the farm to the plate or put it another way, consumers want to be able to trace individual animals from the farm to the hamburger in the bun on their plate. By translating RFID or metal/plastic ear tags to a barcode, the trim pieces or packages of beef after grinding can be labeled with that code, tracing it back to the firm or machine, and finally to where the meat came from, even in a retail setting.   (To sign up for a free subscription to Food Safety News, click here.) (Environ Health Associates, Inc. and its partner ScoringAg are developing a streamlined computer based system to effectively track both the supply chain and food safety requirements associated with the new rules, and a HACCP Alliance accredited program of instruction specifically for the small to medium-sized exempt grinding facilities.  Contact [email protected] for further information)

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Recent events highlight need for safe water for food production https://www.foodsafetynews.com/2016/03/recent-events-highlight-need-for-safe-water-for-food-production/ https://www.foodsafetynews.com/2016/03/recent-events-highlight-need-for-safe-water-for-food-production/#respond Mon, 14 Mar 2016 05:22:09 +0000 https://www.foodsafetynews.com/?p=124523 Water is an essential component of many types of food products. Processors, manufacturers, and packers use water to clean, cool and even transport foods during production (in flumes for example). Water is, of course, also used to make ice and beverages of many types. Water, mixed with detergents and antimicrobial compounds, is essential to clean... Continue Reading

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Water is an essential component of many types of food products. Processors, manufacturers, and packers use water to clean, cool and even transport foods during production (in flumes for example). Water is, of course, also used to make ice and beverages of many types.
cantaloupe-wash-line
Cantaloupe are sometimes washed before being packed for distribution to wholesalers and retailers.
Water, mixed with detergents and antimicrobial compounds, is essential to clean and sanitize equipment and the food production environment. The quality of water is especially important in the food industry, and the impact of unsafe water sources cannot be overestimated. In the United States we tend to take the availability of safe water for granted, because we as a nation have enjoyed a bountiful supply. Our municipal water systems consistently provide safe drinking water supplies to millions of consumers and the record of accomplishment has been very good. However, dramatic contamination events occur, so we must avoid complacency. A few examples include:

  • 1993 Milwaukee, WI, Cryptosporidium parvum parasites in the public water supply sickened 400,000 people, killing more than 100;
  • 2000 Walkerton, Ontario, E. coli O157:H7 contamination of the municipal water system sickened 5,000 people and killed five;
  • 2015 Flint, MI, it is confirmed that switching the source for the public water supply from Lake Huron to the Flint River, known to include high levels of corrosives, caused lead contamination because the river water eroded pipes and solder joints. The entire population was exposed to high levels of lead for many months before it was confirmed. The lead was at toxic levels for 12,000 or more children. The number of related deaths is unknown. Many of the children face learning disabilities and life-long health problems.
  • 2016 El Paso County, CO, more than 200 toxic industrial compounds called perfluoroalkyls (PFAs) were found in 106 samples from drinking water systems that serve 70,000 customers. These compounds, even in small quantities, are believed to be mutagenic and disrupters of the bodies’ endocrine system.

Given the real possibility that water systems may contain microbial and/or chemical contaminates, it is part and parcel of any food safety inspection to require that operators prove the potability of any source of water used in a food plant. Potable is a somewhat archaic term, from the Late Latin potabilis, meaning “drinkable.” Inspectors often ask food facility operators to conduct annual microbial tests, even on municipal water systems. This is an important parameter and inspectors should not overlook this requirement. Inspectors may also require samples to be taken from a facility’s plumbing to ensure that cross-connections have not contaminated the facility’s distribution system. Most utilities are able to maintain the minimum 0.2 ppm Free Active Chlorine concentration needed to ensure the microbial safety of water, however, dead-end lines may lack sufficient circulation and old pipes or loose joints may allow ground water intrusion, compromising the water system. Typically, water plant operators rely on the coliform test to determine the success of water disinfection. While these microorganisms are not pathogenic, their presence in a water system indicates ineffective chlorination, and thus the potential for the presence of pathogens. When found, the usual response is to conduct a second test for so-called generic E. coli bacteria. If E. coli bacteria are found, the facility may not use that water system and must provide mitigation, such as hyper-chlorination, and they must re-test such water before putting the system back into use. The Food Safety Modernization Act of 2011 (FSMA), in its Produce Rule, has a zero-tolerance approach for generic E. coli in agricultural water, including that used on post-harvest produce. This is an appropriate test, because it is common for produce facilities to use wells for water processes such as washing and cooling, without disinfection. The coliform test would not be an appropriate test for such systems, as coliform bacteria are likely to be present in non-chlorinated systems, and in themselves cause no harm. The regulation of agricultural water supplies is very spotty. County health departments often enforce the EPA’s Safe Drinking Water Act, but stop short at the regulation of water used in agriculture. Consequently, regulations have not required chemical, microbial or radiological tests for such water supplies, even though they are used directly on produce for human consumption. Currently, food safety auditors ask for microbial tests of these water supplies as part of a third-party food safety audit, but construction criteria and pre-approval of these systems, and the all important chemical tests, in most cases, are missing from the standards. This is a gap in our food safety controls, and FSMA and its Produce Rule have not addressed this problem. The FDA is apparently leaving it up to local public health agencies to decide whether to regulate a farm or packinghouse’s water supply. Given the poor state of funding for most local public health departments, a new initiative to identify and regulate the water supplies for hundreds of thousands agricultural water systems is highly unlikely. In this event, it is very important the third-party auditing firms, the last line of defense for food safety, revisit the standards for the safety of these systems and become more aware of potential chemical and radiological hazards, and not just the microbial aspects of water used in food production.   (To sign up for a free subscription to Food Safety News, click here.)

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Environmental health pros practically invisible, profoundly important https://www.foodsafetynews.com/2016/02/123088/ https://www.foodsafetynews.com/2016/02/123088/#respond Mon, 01 Feb 2016 06:02:26 +0000 https://www.foodsafetynews.com/?p=123088 The Environmental Health Specialist (EHS) plays an important role in public health. Environmental health workers perform a down-to-earth job that seeks to protect the public from hazards originating in living environments. The disciplines of environmental health encompass programs to address a wide range of potential human health risks including contaminated water, air, food and the... Continue Reading

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The Environmental Health Specialist (EHS) plays an important role in public health. Environmental health workers perform a down-to-earth job that seeks to protect the public from hazards originating in living environments. The disciplines of environmental health encompass programs to address a wide range of potential human health risks including contaminated water, air, food and the control of vectors of disease. It isn’t well known, but environmental health improvements are considered the most important reasons behind the increase in human life spans in the past century. public health officialThe EHS profession can be traced back several hundred years to the “sanitarian.” Before the germ theory became accepted as scientific fact, sanitarians were hard at work getting things cleaned up in our cities, waterways and air. They believed unsanitary conditions led to health problems. This was long before medical science made the connection between microbes and disease. Today, the EHS goes about his or her work mostly unnoticed. Few people outside of those who work with them know what their field is about. Lack of visibility has hampered the profession, and there are few outspoken leaders with a public profile. Though many of them have education and experience giving them uniquely informed perspectives on pubic health issues, limitations placed on government regulators can prevent an EHS from playing a more vocal, and visible, role in their community. Many government employees, from local to federal levels, are prevented by employment policies from participating in public debates and discussions without the approval and assistance of public relations handlers. However, when there is a danger to the public, the EHS can speak with a load voice, such as during an outbreak of Hepatitis or the contamination of a public water supply. Once their message is delivered, and the public is no longer in jeopardy, these folks slip back into anonymity until the next threat emerges. On Dec. 2, 2015, the 14 people killed and 22 seriously injured in a terrorist attack in San Bernardino, Calif., included environmental health workers. The mass shooting and attempted bombing, perpetrated by a married couple living in the city of Redlands, targeted a San Bernardino County Department of Public Health training event and holiday party. About 80 public servants were in the rented banquet room when the event turned into an outrageous mass murder. The shock and horror of what happened to environmental health workers that day in San Bernardino is going to stay with us for a long time. The awful memories will never be erased from minds of the survivors. But we must go on and continue with our calling. That’s the way it should be. Part of the terrorist’s strategy is to frighten their victims into losing faith in themselves and their ideals of freedom and liberty. We will never let that happen. As EHS professionals we send a strong message of public support to our brethren in San Bernardino: You and your work are not forgotten and all of us in this field stand behind you. You will overcome this tragedy and continue the incredibly important work you do protecting your communities. God bless you as you go forth, and keep the faith that what you do does make a difference. (To sign up for a free subscription to Food Safety News, click here.)

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The Troubling Problem for the Fresh Produce Industry https://www.foodsafetynews.com/2016/01/costa/ https://www.foodsafetynews.com/2016/01/costa/#respond Mon, 25 Jan 2016 19:45:39 +0000 https://www.foodsafetynews.com/?p=122883 Once again, the fresh produce industry has been hit with a deadly Listeria monocytogenes outbreak. The latest involves fresh-cut salad items, reportedly produced at a Dole processing plant in Ohio. While it is shocking to see a serious outbreak in such a popular brand, Listeria contamination is a troubling problem for most everyone in the... Continue Reading

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freshproduce_406x250Once again, the fresh produce industry has been hit with a deadly Listeria monocytogenes outbreak. The latest involves fresh-cut salad items, reportedly produced at a Dole processing plant in Ohio. While it is shocking to see a serious outbreak in such a popular brand, Listeria contamination is a troubling problem for most everyone in the food industry, and the fresh-cut, bagged salad industry is highly vulnerable. The food industry has controls in place to combat Listeriosis, along with other pathogens; yet outbreaks continue to occur, and we must ask the difficult question… why?  A look at the disease transmission factors associated with Listeria monocytogenes point out some unique and difficult problems that can confound our controls. The Agent Listeria has a relatively low infectious dose in the immune compromised; no one knows the amount of Listeria in every case sufficient to cause disease, but it is believed just a 1000 cells can cause disease. It is well adapted to a wide variety of environments, and can readily colonize most surfaces. Listeria can be found in about 7 percent of produce growing areas, and is widely distributed in nature, with a detection rate of about 3 percent of soils sampled in undisturbed areas. The organism is hardy and survives well. Listeria may colonize a surface, but it can also be transient in an operation and gains entry into a plant with products, in soil, on shoes, and in dust. An effective sanitation program should be taking care of the transient Listeria that finds its way into a plant. From a risk perspective, finding Listeria in a drain or on a floor, is a totally different thing than finding the organism on a food contact surface or in a finished product. The Environment Listeria contaminates cold, wet environments and harbors in drains and on floors and any damp surface if cleaning is not effective. Listeria can create bio-films that resist removal. Cells can multiply in the environment, albeit slowly, perhaps to 10 generations in about seven days at typical refrigeration temperatures. Temperatures around 41° F stop most other human pathogens from multiplication, but not Listeria. Eventually, these cells find their way onto surfaces that contact food, and the food itself. The pathway for infection is further enhanced by the vulnerability of cut, nutrient rich fruits and vegetables to further support survival and multiplication of the organisms during storage and shipping. The Listeria phenomenon is a relatively new public health problem in produce and is related to supply chain factors such as centralized processing of fruits and vegetables and extended refrigeration times. Such factors provide ample time and temperature conditions for Listeria to multiply. The Host Listeria monocytogenes is a very virulent pathogen, having a relatively low infectious dose. Symptoms may not present for at least three weeks after exposure and long incubation periods hamper efforts to identify suspect products, increasing the attack-rate in outbreaks. Up to 10 percent of humans carry Listeria in their digestive tract, and are asymptomatic. Symptoms in those who become ill can progress rapidly to life-threatening sepsis and eventually to shock. The severity of illness is enhanced in the immune compromised host, and high mortality (~30%) occurs in outbreaks. The elderly, pregnant women, those on immune suppressive drugs, neonates, and those with common disorders of the blood, and internal organs are most at risk for serious infection. The number of at-risk consumers is increasing, along with the demand for fruits and vegetables. Bagged salads are some of the most popular supermarket items. The convenience of pre-processed vegetables and the perceived health benefits of a vegetable rich diet further increase the exposure. Environmental Controls Due to the ever-present danger that Listeria may be in a processing environment, a food manufacturer must adhere to strict sanitation and testing programs. Together, these controls can effectively reduce the likelihood that Listeria bacteria will reach food-contact surfaces or products. The first line of defense in a food plant is the design and maintenance of equipment and the environment. All surfaces where food is in contact with processing equipment, even the hard to clean surfaces and hidden areas, must be rigorous cleaned. Effectiveness of cleaning needs to be analyzed and verified. There are several popular testing methods including ATP Bioluminescence, protein and sugar detection swabs, and microbial testing (including rapid DNA detection). If the surfaces of equipment cannot be properly cleaned and sanitized, and the situation goes unnoticed, the sanitation controls will fail, and a very difficult to remove bio-film will develop. http://www.dreamstime.com/royalty-free-stock-photo-produce-farmers-market-colorful-background-image-fresh-image43206845Produce operations use water processes to move products (in flumes for example), cool product (hydro-coolers), to cool with ice, and to wash products. A large volume of water is typically required in a fresh-cut salad plant. If adequately sized drains are not in place to catch water discharge, or if they are not properly placed, wholesale wetting of the production environment occurs. Given that these processing areas are also refrigerated in fresh-cut operations, adds to the risk of colonization. Condensation is another enemy; dripping water is especially troublesome in refrigerated areas due to ventilation problems and design issues. Condensation significantly increases the risk of contamination. Testing Programs Microbial testing is perhaps the most effective prevention strategy, yet it is largely underutilized. Both surfaces and products (raw, in-process, and finished product) should be under a microbial monitoring program. Diligence in executing the sampling program must be maintained; with sampling schedules developed based on risk assessments. Importantly, management needs to plan for an immediate and effective response if unsatisfactory tests results are received. Management Controls The keys to prevention of Listeria are vigilance and management oversight, and making the right decisions. Upper management involvement in sanitation problems is critical, along with management support for needed capital improvements in facilities that have issues. Furthermore, sufficient resources must be applied to the frequent and ongoing monitoring of the environment and the verification of sanitation. Causation No details are available at this time as to conditions in the plant associated with the current bagged salad problem, but history has shown that failures in past Listeria outbreaks occurred in the typical controls; e.g., equipment design and maintenance; environmental sanitation, environmental and product testing; and food safety management decision-making. Prevention While Listeria monocytogenes is a major threat to the food industry, we should not be overly anxious, but have confidence in our food safety program, even if the organism is found somewhere in a plant. A systematic, well-executed, verifiable, and effective sanitation program applied to well-designed and cleanable surfaces will reduce much of the risk. An effective sanitation program along with properly established environmental assays and product-testing programs are the ultimate defenses against “Listeria Hysteria”.   (To sign up for a free subscription to Food Safety News, click here.)

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Cyclospora and Unanswered Questions About Produce Safety https://www.foodsafetynews.com/2015/08/cyclospora-and-unanswered-questions-about-produce-safety/ https://www.foodsafetynews.com/2015/08/cyclospora-and-unanswered-questions-about-produce-safety/#comments Mon, 17 Aug 2015 05:02:07 +0000 https://www.foodsafetynews.com/?p=115923 Anytime there is a massive outbreak involving produce, those of us tasked with produce safety should be asking the difficult questions about our prevention methods and why they failed. There are emerging trends apparent with pathogens in produce: a trend away from Salmonella and E. coli and toward more novel pathogens such as Listeria monocytogenes... Continue Reading

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Anytime there is a massive outbreak involving produce, those of us tasked with produce safety should be asking the difficult questions about our prevention methods and why they failed. There are emerging trends apparent with pathogens in produce: a trend away from Salmonella and E. coli and toward more novel pathogens such as Listeria monocytogenes and Cyclospora cayetanesis. The reduction in E. coli and Salmonella outbreaks involving produce may be attributed to better controls at the packing and processor level, but most of the recent contamination issues have a direct link to the farm. There is also a trend apparent with the vehicles for produce-borne infection. http://www.dreamstime.com/stock-photography-migrant-farmer-worker-image26252942We have not seen a large-scale tomato-borne outbreak in quite a while. The success with tomatoes in particular is a good example of a successful industry-led intervention. Major achievements have been made by the industry, especially in Florida where Tomato-GAP requirements are in place and enforced. Fresh-cut bagged salad items (with the exception of the problematic cilantro) are indicated less as vehicles, and, in spite of the problems with cantaloupe and ListeriaSalmonella outbreaks involving this commodity show a decline. Cyclospora and Listeria have come to the fore as pathogens as a result of their unique abilities to survive the typical steps that show promise in controlling other produce-borne infectious agents. Once Listeria adheres to a surface and colonizes it, this bacterium is capable of withstanding almost any treatment with surface sanitizers. Other factors increasing virulence include the ability to multiply at temperatures that would otherwise halt the propagation of harmful mesophilic bacteria and a relatively low infectious dose (in the immune-compromised, around 500).

Cyclospora is a protozoan parasite that forms an oocyst. These hardy survival forms of this parasite allow it to remain infective for an extended period of time and protect it from treatments with sanitizers. The current outbreak in imported cilantro supplied by Mexico’s Pueblo region could not have been prevented anywhere else than on the farm. FDA reports that operations in this region of Mexico lack safe water supplies and have grossly inadequate sanitary facilities. Undoubtedly, these areas have had third-party oversight. We don’t have a clear picture of what types of controls were in place and why they failed, but it again raises some very serious questions about the competency and capacity of our current supplier control and food safety auditing efforts.

While progress has been made in the facilities that handle produce, more needs to be done at the farm level. Growers are faced with formidable challenges when implementing GAP programs. Farms are non-sterile environments subject to all sorts of foodborne illness hazards, mainly from animals, domestic and wild, contaminated irrigation sources, and, as recently revealed in the FDA investigation of the current Cyclospora outbreak, chronically poor or non-existent hygienic standards.

Policing vast expanses of crops is quite challenging. It is very easy to lose control over harvesting operations when hundreds of workers are spread out over large territories. In addition to the logistical problem of locating and maintaining sanitary portable hygiene facilities in these remote areas, farmers must cope with poorly educated workers, language barriers and cultural issues. However, there can be no tolerance for fecal matter in a human food crop.

Once again we see operations that are failing to provide the most basic of all sanitation practices. We may never know all of the facts surrounding the current Cyclospora problem, but after all the industry has done to improve sanitation, it is disheartening and frustrating to all of us trying to make a difference to see a complete breakdown of basic sanitation in a major foreign supplier. It is also pathetic that buyers in the U.S. would purchase products grown under these conditions. The people responsible need to provide some answers, but, as history has shown, the produce industry does not have all the answers.

(To sign up for a free subscription to Food Safety News, click here.)

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An Epidemiological Model for HACCP Verification https://www.foodsafetynews.com/2015/08/an-epidemiological-model-for-haccp-verification/ https://www.foodsafetynews.com/2015/08/an-epidemiological-model-for-haccp-verification/#respond Mon, 03 Aug 2015 05:02:19 +0000 https://www.foodsafetynews.com/?p=115197 (Roy Costa is a registered sanitarian and president of the consulting firm Environ Health Associates Inc. More of his articles can be found here.) Knowledge and Capability of Auditors HACCP systems have grown and changed remarkably over the past 50 years, yet the fundamental scientific reasoning for critical controls has not changed in any substantial way. The goal... Continue Reading

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(Roy Costa is a registered sanitarian and president of the consulting firm Environ Health Associates Inc. More of his articles can be found here.) Knowledge and Capability of Auditors HACCP systems have grown and changed remarkably over the past 50 years, yet the fundamental scientific reasoning for critical controls has not changed in any substantial way. The goal of HACCP is to provide a system of critical control points so that risks to consumers can be reduced to safe levels, prevented, or eliminated. http://www.dreamstime.com/royalty-free-stock-images-production-sausages-sausage-factory-image29444599The sixth principle of HACCP — Verification — was developed to assure the effectiveness of these critical controls and to validate the scientific basis for them. Verification is primarily the responsibility of operators through an internal audit process, although independent auditors (third-party auditors) play an increasingly important role in this complex task. The following persons may be involved in verification:
  1. Public health agents
  2. Consultants
  3. Second-party auditors
  4. Third-party auditors

Verification should accomplish two things:

  1. Assure the scientific basis for hazard controls (validity).
  2. Evaluate the capacity of the management system to control hazards.

Before performing an effective verification of a HACCP management system and critical control points, auditors must have very keen knowledge of the science upon which the critical controls are based. The areas of scientific background needed by auditors include microbiology, chemistry and the physical sciences. In addition, because the HACCP system is a type of total quality management system (TQM), auditors should also be familiar with management concepts. Public health protection is the responsibility of our government, yet recently there has been an emphasis on public health protection in the field of auditing, along with an attendant legal liability. In addition to verification and validation of food safety systems, we can now add the legal responsibilities of operators and auditors alike to protect public health and safety to the verification process.

Infectious Disease Transmission Through the Environment The science of epidemiology studies the various factors associated with the propagation and spread of diseases and other unwanted human health conditions. By itself, epidemiology cannot prove causation, but along with the knowledge of associated risk factors, biological plausibility, and a clear pathway for transmission, we can make a solid hypothesis for causation. Understanding what causes foodborne illness is at the very basis of performing a proper verification of a HACCP system. A third-party auditor must have a complete understanding of environmental factors involved with the safety of a process, together with the scientific association of those factors with disease transmission. With these in hand, auditors can make sound judgments on the severity of risk and the efficacy of controls. In order for disease transmission to occur, there must first be an agent. Second, that agent must have an environmental pathway to a susceptible host. Third, the agent must reach a portal of entry and cause an exposure. Epidemiological Triangle
(Microsoft Word - HACCP Systems for Food Safety and Third Party The Triangle has three corners called vertices:
  • Agent, or microbe, that causes the disease (the “what” of the Triangle).
  • Host, or organism, harboring the disease (the “who” of the Triangle).
  • Environment, or those external factors that cause or allow disease transmission (the “where” of the Triangle).
  • The arrows point in both directions, illustrating the routes of transmission.
Auditors can use this relationship to understand significant risks in a process and where critical controls are needed, but only if they have sufficient information about the risks for transmission in the environment and the agent, its infectivity, and its ability to survive in the environment, along with other factors affecting virulence. There are three basic types of infectious microbial agents: bacteria, virus, and parasites (unicellular and multi-cellular), many with unique attributes. In addition, there are also pathogenic fungi, physical, chemical and radiological hazards. There are a great number of varieties of infectious and toxigenic foodborne agents, with at least 200 human foodborne diseases identified. There are three factors associated with foodborne disease transmission: Contamination: The presence of unwanted substances in foods (chemical, physical, biological, radiological). Adulteration ensues when unsafe levels of them are reached in a final product. Growth: The proliferation of bacteria. There are three intrinsic factors that affect bacterial growth: nutrient content (including growth inhibitors), moisture, and pH, and there are three external factors: temperature, time and atmosphere (aerobic vs. anaerobic). Survival: The ability of microorganisms to adjust to changes in the environment and to remain infective in an environmental niche. An auditor must be able to assess the potential for these three associated factors to occur in any process in order to make a judgment as to the likelihood of occurrence of a hazard and the controls required. Verification Tools Currently, auditors (other than government agents) do not routinely sample food or environments when determining the effectiveness of a HACCP system. Visual observations and a detailed review of record-keeping are the usual methods used. When public health agents are conducting verification, they use sampling of the environment, along with product samples, to assess the effectiveness of both the GMP program and the process controls. Such tools give validity to the verification findings and provide some measure of effectiveness. The same tools used by operators to monitor controls are available to auditors, yet they are not routinely used. These include:
  1. Test kits for antimicrobial strength of solutions
  2. Thermometers, thermocouples and data loggers
  3. ATP bioluminometers
  4. Oxidation-Reduction Potentiometers and pH meters
Findings of Epidemiological Investigations as Sources of Critical Control Points The findings of outbreak investigations and environmental surveys conducted by public health agents provide much useful data for prevention. For example, at the retail level, CDC has identified five leading risk factors for foodborne illness transmission. While their relative importance may change somewhat from reporting period to reporting period, the factors themselves are consistent:
  1. Food from unsafe sources
  2. Improper temperature control
  3. Cross-contamination
  4. Poor employee health and hygiene
  5. Inadequate cooking
One of the key challenge for auditors is to stay abreast of the latest findings in the investigation of foodborne illness. Unlike the data provided in CDC studies of foodborne illness outbreaks at the retail level, auditors do not have a single list of factors to be aware of in other sectors of the food supply. The investigation of the Listeria monocytogenes outbreak in cantaloupe revealed new information for auditors in the area of fresh produce safety. It was learned that the cantaloupe packing line used only city water, with no antimicrobial added to wash (cool) the melons. FDA cited this as one of the critical failures in the operation. Reduction of harmful bacteria to safe levels may not be possible on the rough surface of a cantaloupe using an antimicrobial wash. However, the failure to keep the process water from being a means of cross-contamination has added a new dimension to the understanding of critical controls with this particular commodity. Other Sources of Information About Critical Controls Epidemiological findings provide a scientific basis for determination of critical control points, but there are other sources of information about critical controls that can be used:
  1. Buyer requirements and industry standards
  2. Regulations
  3. Scientific research

Buyers of food, along with the industry itself, have come to their own understanding of critical controls. Washing of produce, for example, is often cited by the produce industry as a requirement to include in a HACCP plan as a critical control. However, there is inconsistency in this approach and too often such requirements do not have a sound scientific basis. Government regulations tend to be more scientific; however, political considerations often enter in the decision-making process and affect what controls agencies deem critical.

The scientific literature provides peer-reviewed and authenticated information about foodborne illness hazards and the effectiveness of controls. The practical application of the scientific research into food safety is fundamental to a valid HACCP system, but much of the research has yet to have a practical application, and the findings may appear contradictory. The best information about critical controls and what is essential to include may come from a firm’s own validation study to quantifiably characterize system performance. Validation studies are intensive scientific investigations that require experts in many fields of science, such as process control, microbiology, and chemistry. Strengthening the Verification Process Food safety auditors need a firm foundation in the causes for foodborne illness in order to carry out an effective and meaningful verification of a HACCP plan. The findings of foodborne illness investigations, along with knowledge of the many foodborne agents and their ability to contaminate, grow and survive in food production processes, provide such a basis. Auditors must stay informed about the scientific research regarding food safety in their respective industry. The proper tools to obtain empirical data need to be made available to auditors, along with the ability to collect and analyze the results of environmental sampling.

(To sign up for a free subscription to Food Safety News, click here.)

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Making Room for the Human Element in Food Safety Auditing https://www.foodsafetynews.com/2015/06/making-room-for-the-human-element-in-food-safety-auditing/ https://www.foodsafetynews.com/2015/06/making-room-for-the-human-element-in-food-safety-auditing/#comments Tue, 23 Jun 2015 05:02:43 +0000 https://www.foodsafetynews.com/?p=113276 (This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on June 18, 2015.) In today’s world of food safety requirements, food producers large and small and at all levels of the supply chain are subject to increasingly rigorous industry-driven food safety standards and audits.... Continue Reading

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(This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on June 18, 2015.) In today’s world of food safety requirements, food producers large and small and at all levels of the supply chain are subject to increasingly rigorous industry-driven food safety standards and audits. Third-party audit standards have been revitalized by the all-too-apparent ineffectiveness of the way external parties verify food safety programs, as brought to light in several foodborne illness outbreaks. http://www.dreamstime.com/stock-images-iso-audit-checklist-satisfactory-illustration-certification-image48247174Following the Jensen Farms incident, auditing firms have tightened the process for certification, for example, by raising the minimum score required for certification from 85 percent to 90 percent. In addition, the administration bodies at the major third-party auditing firms are intensely scrutinizing audit results and the performance of auditors. The anticipation of the implementation of FDA’s FSMA turns the pressure up even higher, and it is likely that the third-party standards will incorporate large sections of the new federal rules. Change is good, and there is a need for better evaluations. The goal, of course, is to provide the industry with auditors who are qualified and capable of identifying unsafe operations so that operators can address them. It is also essential that buyers are made aware of potential problems and so they can make more informed choices about qualifying suppliers. Auditors now spend about 90 percent of their time in an audit looking at paperwork. The management systems documentation evaluation portion of the audit can take an entire day. Auditors require documentation to verify that an operator is carrying out a total quality management system based on a continuous improvement model. Even small companies must now dedicate personnel strictly to keep up with the increasing demands of more and more detailed documentation. Outbreaks of foodborne illness are caused by the contamination of foods by pathogens. Investigations of these events very often reveal major lapses in sanitation. It is therefore of great concern when a food safety auditor is spending 90 percent of their time looking at paperwork when the real risks are in the plant or operating environments. There is also a risk that the industry will become so focused on record-keeping that basic sanitation and other key elements of a food safety program, such as employee hygiene, training and supervision, will begin to falter. Another troubling aspect of the increasing demand for documentation is the effect this is having on smaller or family-owned and -operated food businesses. The premise for the food safety management system is a good one, but the practical aspects of applying the literally hundreds of management protocols, and all the while keeping up with the fundamental aspects of sanitation and hygiene, has become a major burden for small firms. While we say the third-party system is a “voluntary system,” that is really not correct. There is simply no market for suppliers without a food safety system. Producers at all levels must implement elaborate managements systems and keep them constantly updated and verified, regardless of the nature of the company, its size or complexity. To expect a firm operated by a husband and wife, for example, to document every conversation about food safety or have detailed job descriptions is an unrealistic expectation and adds nothing to the safety of the products produced. In our zeal to perfect our auditing methods, we can lose sight of reality. A tiered system is probably not possible given the way our third-party standards are developed, but placing small operations — a major portion of the food industry — in an unfair situation is not acceptable. The inability of an auditor to deal with human elements in the audit process makes a fair determination of conformance with the standard impossible. Rigid, inflexible rules, when they exist just for the sake of rules, are distasteful to everyone concerned and cheapen the value of our service to the industry.

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Is the Food Industry Doing Enough to Control Allergens? https://www.foodsafetynews.com/2015/06/is-the-food-industry-doing-enough-to-control-allergens/ https://www.foodsafetynews.com/2015/06/is-the-food-industry-doing-enough-to-control-allergens/#respond Fri, 05 Jun 2015 05:02:59 +0000 https://www.foodsafetynews.com/?p=112376 (This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on May 31, 2015.) A recent spate of food product recalls due to undeclared allergenic agents illustrates the problem the food industry has in preventing allergen exposures. Paleteria La Jalpita Issues Allergy Alert On Undeclared... Continue Reading

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(This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on May 31, 2015.) A recent spate of food product recalls due to undeclared allergenic agents illustrates the problem the food industry has in preventing allergen exposures.

While food manufacturers usually have allergen controls in place, protecting those in the population with food allergies can be particularly challenging. Undeclared allergens are considered a significant chemical hazard in food and thus a critical control in many processes, yet most product recalls are due to undeclared allergens. http://www.dreamstime.com/stock-image-allergy-food-concept-allergens-as-eggs-milk-fruit-tree-nuts-peanut-soy-wheat-fish-text-allergens-easy-to-remove-image50605351The U.S. Food and Drug Administration (FDA) requires manufacturers to list on the food label the eight most common ingredients that trigger food allergies. At-risk consumers rely on the labels on foods to guide them in making healthy choices and to protect themselves from allergens. Therefore, the failure to properly label foods when they contain allergenic ingredients, or when they have the potential to contain an allergenic compound, is a massive failure of a company’s food safety system. Allergens are proteins and other substances known to react with a susceptible person’s immune system to precipitate an allergic reaction. There are approximately 15 million at-risk consumers in the U.S. population. Persons with allergies may develop sometimes serious medical consequences, such as breathing difficulties, or may go into anaphylactic shock after exposure to a host of allergens in food. There are eight major allergens that cause 90 percent of allergic reactions:

  • Milk
  • Eggs
  • Peanuts
  • Tree nuts (such as almonds, cashews, walnuts)
  • Fish (such as bass, cod, flounder)
  • Shellfish (such as crab, lobster, shrimp)
  • Soy
  • Wheat

Food labeling laws require food allergens to be identified even in very small amounts — but only when they’re contained as an ingredient. Manufacturers aren’t required to include warnings about food allergens accidentally introduced during manufacturing or packaging (cross-contamination). The label lists the type of allergen — for example, the type of tree nut (almond, walnut) or the type of crustacean shellfish (crab, shrimp) — as well as any ingredient that contains a protein from the eight major food allergens. The labels also include any allergens found in flavorings, colorings, or other additives. Many manufacturers voluntarily include warnings, but these advisory labels aren’t always clear. Manufacturers have different ways of stating that a food allergen may be present. For example, labels may say, “manufactured in a factory that also processes wheat” or “may contain soy.” Work is needed to make the format of these advisory labels more consistent so that it’s easier to identify which products contain allergens. Medical authorities advise consumers in doubt about whether a product contains something to which they are allergic to avoid it until they check with their doctor. When foods contain an undeclared allergen, or when allowable levels of a food additive used as a preservative, such as sulfites, are exceeded, such foods are deemed adulterated and a recall is initiated. A product recall is a crisis for a company; it results in serious economic loss and legal entanglements and can be a major challenge to the viability of a brand. Hazard Analysis Critical Control Point (HACCP) controls during manufacturing Product contamination and adulteration can take several forms. We classify substances as foodborne hazards if they are reasonably likely to cause illness or injury when out of control. We can classify them into four broad categories, such as chemical, physical, biological and radiological (thanks to Fukushima). We develop controls for the particular hazards that are expected to occur and critical controls for the likely ones with the most potential for harm. Food safety plans built on the principles of Hazard Analysis Critical Control Point (HACCP) must consider the likelihood of occurrence of these chemical hazards in most food manufacturing processes. While producers of commodities such as eggs, fresh meat or fresh produce do need to list allergens, most other foods require some type of allergen control and/or label. Control starts with identifying the specific allergenic ingredients. Then, an operator must determine how these ingredients are handled and how they flow through a production system. Such studies often reveal points where cross-contamination with allergens may occur. Controlling cross-contamination between allergenic and non-allergenic ingredients on production lines is necessary when the line runs both allergenic and non-allergenic food, or when a variety of allergens are run. However, cross-contamination controls begin at the time a firm receives an allergen-containing ingredient and continue during its storage, internal transport, and during packing. Proper cleaning between product runs is the most fundamental control. Visual inspection of the equipment to detect particles remaining post-cleaning is a useful effort, but unseen residues of allergens may linger and cross-contaminate the next product run since even the best cleaning may not result in 100-percent removal of particles. The cleaning process must also consider the forms (e.g., pastes or films) encountered and match that with the appropriate cleaner. Some plants must use drycleaning methods when water in a production environment is detrimental, such as when manufacturing confectionaries, or in bakery environments. Such dry methods can be ineffective and can lead to cross-contamination. Even when detergents and water can be applied to equipment, applications may be uneven, leaving traces behind. As better laboratory methods of detection have increased the specificity of tests, investigators looking for allergens can detect smaller and smaller amounts of them. In-plant allergen testing of equipment, however, can provide verification that allergens are not present on a surface after cleaning. Some tests used in a plant environment are not allergen-specific and utilize quick colorimetric tests for proteins, sugars, or other markers of allergen contamination. Operators instead should use ELISA kits (enzyme-linked immunosorbent assay). While much more sophisticated and expensive, they can be validated and possibly validate the protein or sugar swab methods. ELISA tests may be a better choice for in-plant testing. Such testing can be qualitative as well as quantitative (a 5 ppm Level of Detection typically). Operators should also develop protocols to establish the baseline information needed to interpret results. Establishing baseline acceptance criteria requires establishing the levels of allergens in products when various levels of allergens are detected on surfaces of equipment. Off-site labs having more sophisticated methods usually conduct such validation studies. Such validation data may allow operators to accept some trace levels and avoid the pitfall of chasing molecules around a plant when such levels are shown not to affect the final product. Operators must designate cleaning tools for specific areas to avoid the tool as a form of cross- contamination, and Sanitation Standard Operating Procedures must be developed. Such SSOP should contain the designation of a cleaning crew, and sanitation employees need ongoing training. The SSOP should contain the items requiring cleaning, the types of cleaners used, dilution values for detergents and degreasers, how to maintain effective levels, water temperature, tools used, how often the cleaning is carried out, and the timing of visual inspections and verification. As in all HACCP-based systems, the results of the testing program are recorded and verified. Cross-contamination may occur during storage and internal transport Storage of allergen-containing materials together in the same area can also lead to cross-contamination when the operation has not effectively designated the proper storage areas. Storage of allergenic foods above non-allergenic, or a mix-up of ingredients or finished products can lead to cross-contamination through the environment. Ideally a facility should store sensitive items in separate enclosed areas, but not all plants have the capacity for separate storage. In these situations, careful monitoring and a visual marking or signage is helpful. Even forklifts and pallet jacks could play a role, along with totes and other containers. Labeling failures Because we have risks in allergen control and our controls may not always be successful, the label should provide the at-risk consumer with enough information for making a decision. As mentioned earlier, however, the use of language such as “may contain …” or “made in a plant that also processes …” make food choices more difficult and impacts the quality of life for such consumers. Labels are applied to final unit packages by hand, or typically by a label machine. Rolls of labels have to be run for each batch of product. The timing and staging often lead to the packing of several products at once and different label sets on the plant floor. When the products differ as to allergens, it is easy to make an error in the application of labels. Errors can also occur in the printing of labels, and allergenic ingredients may be inadvertently left out if the operator has not done due diligence and did not realize the product or ingredient contained an allergen. Highly refined oils are hidden ingredients in many products and may contain trace amounts of proteins, for example. Foodservice allergen control Patrons of restaurants are often at high risk of exposure to allergens. No such menu labeling requirements are required in the USFDA Food Code. Restaurants handle a complex variety of foods, and it is nearly impossible to know for every recipe and every product what allergens may or may not be there or to separate them. Furthermore, the operating conditions of restaurants are very different than processing plants, and there is very little that can be done about preparing and storing various allergen sensitive foods together. The last line of defense is the waiter or waitress who is often the only person, except for the cook, who can answer a question about whether a food contains a certain ingredient or not. Even then, it may be impossible to know in every case every allergenic ingredient. The effectiveness of industry allergen control programs As illustrated by the recent spate of recalls, the food industry’s response to allergen control has been less than completely successful and more needs to be done. The industry needs better testing regimens and adherence to properly developed cleaning protocols. As in the case with preventing microbial contamination, a company must provide the resources necessary and have the experience and technical ability to monitor and control a sometimes complex array of policies, procedures, and validation methods. And, for a variety of reasons (some unknown), the situation is getting worse:

  • According to a study released in 2013 by the Centers for Disease Control and Prevention, food allergies among children increased approximately 50 percent between 1997 and 2011.
  • Researchers are trying to discover why food allergies are on the rise in developed countries worldwide and to learn more about the impact in developing nations. More than 17 million Europeans have a food allergy, and hospital admissions for severe reactions in children have risen seven-fold during the past decade, according to the European Academy of Allergy and Clinical Immunology.

As with all things food, the hopeful implementation of FDA’s FSMA will strengthen the backbone of allergen control efforts in the future, but the industry should recognize that more is needed now.

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In Response to Michael Taylor https://www.foodsafetynews.com/2015/06/in-response-to-michael-taylor/ https://www.foodsafetynews.com/2015/06/in-response-to-michael-taylor/#comments Mon, 01 Jun 2015 05:02:33 +0000 https://www.foodsafetynews.com/?p=112258 (This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on May 22, 2015.) I appreciate Michael Taylor’s comments in the recent article (“Blue Bell and the Very Real Impact of the Food Safety Modernization Act”) posted on Food Safety News and also believe that FSMA... Continue Reading

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(This article by Roy Costa, a registered sanitarian and president of the consulting firm Environ Health Associates Inc., was originally posted here on May 22, 2015.) I appreciate Michael Taylor’s comments in the recent article (“Blue Bell and the Very Real Impact of the Food Safety Modernization Act”) posted on Food Safety News and also believe that FSMA is a step in the right direction. The fact, however, is that companies around the globe have already adopted food safety systems! This article makes it sound like preventive controls are something new and that such programs will be brought about by new federal law. The fact is that in most major operations the preventive controls are in place right now. There are firms that have not adopted such in their operations, and FSMA may help to address this, but most of the large foodborne illness outbreaks we have seen are not the result of not having a prevention program, but the failure of the program to prevent the hazard from occurring. Blue Bell banana pudding pintBreaking a law, however, comes with a high cost for non-compliance, and that hammer is needed for some. But for most operators, this is not the answer to the microbial contamination control problem in their facilities. Our overarching goal in industry should be to be in compliance with FDA’s new laws; however, we need effective food safety management systems, and we do not always have them. This is illustrated by the findings of serious sanitation issues, after the fact, in the investigation of the Blue Bell ice cream plant outbreak and many others. As a regulator, consultant, auditor and investigator for almost 40 years, I am painfully aware of the difficulties in the implementation of complicated quality assurance and safety programs. In light of this, I feel that simply more or different “preventive controls” are not likely to improve the situation much by themselves. Still, we look to FDA to help us, and I am still wondering if we will get what we need from the agency. We need consistent application and enforcement of the rules, and FDA has to get agents into the field, but most important, firms must organize their companies around food safety. This means establishing active and effective committees, appointing dedicated food safety staff, and having a planned approach to assuring the safety of products. Companies must also effectively train and educate everyone in the organization, and maybe most important, apply the available science and technology to the food safety problem. A lack of commitment within companies is a root cause of much of the failures of existing programs, along with a lack of resources. We waste tons of money on audits, manuals, record-keeping, etc., when we should be investing in educating our employees, improving our  infrastructures and applying technology. These applications should include onsite laboratory capability, remote monitoring of critical processes, and sophisticated traceability and recall programs. I totally support what FDA is doing with FSMA, but we should recognize that a new system of preventive controls is only a solution if our food safety management systems are working effectively.

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Current Issues in Produce Safety: Growing Areas https://www.foodsafetynews.com/2015/05/current-issues-in-produce-safety-growing-areas/ https://www.foodsafetynews.com/2015/05/current-issues-in-produce-safety-growing-areas/#respond Thu, 07 May 2015 05:02:28 +0000 https://www.foodsafetynews.com/?p=111053 (This is Part 2A of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. Part 1B was posted here on March 18, 2015, Part 1A was posted here on Feb. 25, 2015, and the series introduction was posted here on Feb. 10,... Continue Reading

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(This is Part 2A of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. Part 1B was posted here on March 18, 2015, Part 1A was posted here on Feb. 25, 2015, and the series introduction was posted here on Feb. 10, 2015.)

The Development of Food Safety Systems in Agriculture

The organized practice of growing fruits (the seed-bearing portion of a plant) and vegetables (the edible portions of plants) for human and domesticated animal consumption emerged at the dawn of recorded history. Evidence of agricultural endeavors date back at least 12,000 years. The altering of communities of fruits and vegetables for man’s own benefit resulted in significant changes in once formerly hunter-gatherer communities, and mankind’s success in agriculture paved the way for the birth of our modern civilized society.

http://www.dreamstime.com/stock-photography-migrant-farmer-worker-image26252942There is nothing more iconic than the image of the farmer plowing his field, and anyone rubbing shoulders with these hard-working individuals enters a world of timeless traditions.

The application of food safety in the growing and harvesting of produce is, however, a new development. Only in the past 20 years or so have experts formulated agricultural food safety principles borrowed mainly from food manufacturing, and these rapidly evolving systems of safety and hygiene rules are impacting farming in many ways. One must thoroughly appreciate the history of agriculture as we impose these new concepts on farming operations and realize that they are mostly foreign to traditional farming methods.

Food safety in any application may seem quite simple, and so it appears to be in agriculture, at least on the surface. If the growing area is free of contamination and workers are in good health, and the environment, water and overall growing conditions do not negatively impact operations, consumption of fresh fruits and vegetables should be considered a low risk for causing foodborne illness.

The evidence, however, points strongly in the other direction. Produce-borne outbreaks caused by bacteria, parasites and viruses are all-too-common events and, in many instances, investigation reveals unsanitary conditions in the growing area as the initial source of the pathogenic agent.

In 2006, spinach produced by Earthbound Farms caused a disastrous E. coli O157:H7 outbreak that seriously affected public health and sent shockwaves through the entire produce industry. The protracted outbreak investigation was confounded by poorly documented supply chain record-keeping, but, eventually, the trail led to a small farm in San Benito, CA, nestled in the foothills of central California’s Sierra Nevada. In the meantime, consumers nationwide stopped purchasing spinach, which, in turn, caused a serious market crash.

This outbreak illustrated several important factors that would play out again and again in future produce-linked outbreaks. Most important, from the point of view of the safety of the growing area, it was found that feral pigs frequented the farming area; fecal specimens from one herd collected close by revealed E. coli O157:H7, but, interestingly, not the outbreak strain.

The source of the spinach only came to light many weeks after the first case of E. coli, and, in the meantime, the fields had been harvested and product shipped to the Earthbound Farms processing plant for processing, packaging and distribution. Investigators obtained environmental samples from the facility that revealed the causative agent, and, in order to eradicate the bacteria from its processing equipment and environment, the facility ultimately had to close temporarily. In total, more than 200 people were sickened and three of them died. Following that outbreak, the company redesigned its food safety practices to become an industry leader in growing safe produce.

The ensuing crisis of consumer confidence at the time created a powerful driver for change, and the years that followed saw wide-scale adoption by farmers of industry-led Good Agricultural Practices (GAP). The application of control measures based on FDA guidance documents with significant enhancements continues until this day.

Challenges in Agricultural Food Safety

The U.S. Food and Drug Administration (FDA) tells us to consider the following pre-harvest risks when growing fruits and vegetables, and this paper will evaluate the relative importance of the most significant ones and further explore current public health concerns:

  • Feces contamination of growing and harvesting areas by humans and wild and domestic animals
  • Unsafe irrigation water
  • Runoff
  • Flooding
  • Growing area land use
  • Adjacent land use (septic systems, leach fields, biosolids, industrial operations, intense livestock operations)
  • Infected workers harvesting and handling produce, or poor hygiene
  • Improper cleaning and sanitizing of harvest equipment and utensils
  • Cross-contamination in recycled irrigation water
  • Inadequate pest control
  • Contaminated containers
  • Contaminated seed and sprouting
  • Contaminated soil
  • Green, or inadequately composted, manure
  • Air (dust)
  • Water for other uses (for example, pesticides, foliar treatments, growth hormones)
  • Manure and soil amendments

Feces contamination of growing and harvesting areas by humans, and wild and domestic animals:

Wild Animals:

Intrusion by wild animals is a serious issue from a crop-loss standpoint and can have severe economic consequences. Farmers have traditionally attempted to control significant grazing by deer and the uprooting of plants by feral pigs, as well as the damage caused by birds and ground animals, such as rodents, rabbits and raccoons. Efforts to control wild animal populations, however, are only marginally effective, and, in some regions, crop losses of 20-30 percent can be expected from deer, while a large flock of birds can completely destroy a crop in a day or two.

Barriers, such as fences, are only effective for larger herbivores, such as deer or pigs (and very sturdy fences are required), but there is virtually no completely effective barrier for birds or small ground animals (short of enclosure in a greenhouse).

Bird control has taken several forms, such as gas cannons and other acoustical repellents, visual repellents, physical exclusion and biochemical repellents, but the persistence of birds is remarkable, especially Canadian geese and certain migratory birds (cedar waxwing), starlings, sparrows and crows. Virtually all birds can be vectors for Salmonella and Campylobacter, as well as parasites, such as Cryptosporidium and Cyclospora cayetanensis, while Salmonella and E. coli are the major concerns with herbivores.

Wild animals and agriculture have existed side by side for millennia, so it is not reasonable that we can solve the animal intrusion problem in just a few years. Furthermore, there is a competing side of the argument that says such wild populations of animals should be nourished rather than exterminated!

Striking a balance between allowing some natural populations of animals in farming areas and restricting or eliminating them is not easily accomplished. Probably the best defense against contamination by animals is diligence by farmers and especially immediately before harvest. Knowing when and where such intrusion and potential contamination is occurring is critical to any type of mitigation. Areas favored by animals may include the portions of crops nearest to natural cover and riparian areas; birds especially like to drink water when feeding. Often the marginal areas set back away from roads or human activity will be the most impacted by deer, although raccoons and pigs can range widely in a field. Most of the deer and wild pig activity occurs during nocturnal hours, early morning and at dusk, while bird activity may reflect migratory patterns, with the availability of roosting and nesting locations favoring feeding sites.

Animals may favor the growing area depending on the level of maturity of the crop; the closer to harvest, often the more attractive the crop becomes. Therefore, the period just before harvesting is likely the best time to intervene. Interventions include scouting areas at night, lights and netting (in berry crops and grapes) and trapping, but probably the best intervention is for the producer to recognize where animal intrusion has taken place and not harvesting those zones with the contamination. Adverse findings include feces, tracks, gnawing and pecking, as well as rooting by pigs. Harvesters need a degree of experience to recognize the signs of animals and a thorough scouting of the blocks before harvesting must take place. When evidence is found, the affected areas require marking, flagging, or otherwise cordoning off. This must be coupled with supervision to ensure that these zones are not harvested. Such crops can be “placed on hold” and tested before harvest, but it is best not to harvest the crop and to plow it under. Traps may be useful to control pigs and raccoons, but, once caught, disposal or relocation of the animal is a problem, and trapping usually requires a licensed entity and can be costly and time-consuming.

Domestic Animals:

Domestic animal production coexists with produce farming, and the produce farmer may also rear cattle or other domestic animals. Growers benefit in this arrangement by having a means to dispose of silage, and, at the same time, benefit from the use of manure for crop nutrition. Domestic animal production produces wastes, which can easily find their way to produce fields with equipment, people, wind, dust and rain. While field fencing is usually adequate to control small herds of cattle, fences must be kept repaired and in the proper place. The setbacks between domestic animals and crops are poorly defined in the third-party standards, and there is controversy and a lack of reliable scientific data to guide the farmer as to how far to separate operations. The many variables, such as topography, soils, drainage and the type of crop, all affect the ability of pathogens in adjacent animal waste to contaminate a crop. Animal wastes may also affect irrigation water sources, especially surface water sources, although poorly constructed or shallow wells may also be impacted. These setbacks are best determined on a case-by-case basis through a risk assessment that studies the topography, slope of the land, drainage and water-holding characteristics of soils, and takes into consideration the magnitude of the adjacent animal population.

FDA’s Food Safety Modernization Act (FSMA) is expected to address the setback issue, but, as with everything in this Act, only time will tell if a final rule will actually be enforced.

Human Waste:

Human contamination of growing areas is still a potential problem in spite of the advances made in the availability of portable toilets and hand-washing facilities in produce operations. A farm needs at least one portable toilet for every 20 workers, and separate facilities are required when women are present. Constant oversight and maintenance is required to ensure there is always a sufficient amount of water, soap, and hand-drying devices. But compliance with personal hygiene requirements, as basic as they are, is often problematic, with cultural, language issues and time constraints all impeding effectiveness.

Currently, most third-party standards call for a sufficient number of portable toilets to be within 5 minutes walking distance, or a quarter-mile of workers at all times. This requires numerous freestanding portable toilets in specific locations throughout the farm, or for the units to be on wheels. Even then, suitable places to locate the units may be difficult to find. A half-mile walk through rugged terrain in 90-degree heat may encourage workers to take shortcuts, and a diligent inspector all too often uncovers human fecal remains and signs of toilet waste in, or immediately adjacent, to growing areas. Furthermore, the portable toilets themselves are potential sources of contamination, with each containing a holding tank of at least 10 gallons of raw sewage that must be pumped out safely at least two to three times a week when at capacity. Servicing and otherwise maintaining these units is an ongoing, labor-intensive and expensive undertaking, and violations of rules regarding the accessibility, care and upkeep of these facilities is still quite common in spite of the industry’s newfound emphasis on personal hygiene. Some very sensitive operations, such as in tomato harvesting, find it necessary to dedicate a “monitor” for the portable toilets. The sole function of this employee is to make sure employees use the facilities properly and that they wash their hands afterward.

The sinks provided with these portable toilets are barely adequate, producing a small amount of unheated water. The efficacy of hand-washing under these conditions is debatable.

Unsafe Irrigation Water:

Although some farmers do not irrigate crops (“dryland” farming techniques), the norm is to utilize available sources of water to supplement rainfall. In some areas, the availability of water sources (“water rights”) has become a volatile political issue, and experts warn of impending water shortages. Most states have water authorities that manage the use of water, placing restrictions on the amount of water allowed. Due to these pressures, farmers are often forced to use water with marginal qualities, use treated municipal wastewater, and to recycle irrigation water.

Water sources may include groundwater, with wells tapping both shallow and deep aquifers, and surface water, e.g., ponds, lakes, rivers and streams, as well as canals and ditches. All of these sources are subject to varying degrees of potential contamination, but surface water sources are very vulnerable. Rivers, streams, canals and ditches are open, flowing bodies of water, and contaminants that may be found in the watershed are easily distributed to downstream locations. Sources of pollution include point sources, such as industrial operations that may release heavy metals and toxic discharges, sewage treatment plants, storm water drains and myriad non-point sources found in developed areas. Cattle and Concentrated Animal Feeding Operations (CAFOS) are significant risks and have been suspected as a source of pathogens in rural environments. The lack of land use planning often brings produce areas in close proximity to cattle, pigs, and poultry houses.

The problems of land use are at the root of many of the contamination issues in farming, but there is just so much available land and remedies are difficult to find. Political considerations prevail, rather than a planned approach to decisions as to where to locate competing industries.

Ground water sources, while somewhat safer, are also subject to contamination depending on their depth, construction, and characteristics of the water table. One of the missing links in our safety programs is the lack of standards for the construction of irrigation wells. While the EPA Safe Drinking Water Act proscribes the construction of potable water wells and distribution systems, most regulatory authorities have exempted agricultural wells from their rules.

Irrigation systems can use methods, such as overhead irrigation using what are known as pivots, sub-irrigation methods such as seepage, and micro-drip irrigation. While direct foliar application of water probably carries the highest risk, all methods can contaminate crops and soil.

The development of standards for pre-harvest application of irrigation water continues to be controversial, and FSMA rules are much anticipated. The key microbiological standard in use now is based on the level of generic E. coli. When an operation has only one sample result, the total bacterial count cannot exceed 125 CFU (colony forming units). As the sample data pool increases over time, a 5 sample rolling mean can be calculated; in this scenario, the average colony count cannot exceed 235 CFU in a 100mL sample. While these limits appear to be protective, scientific validity for these limits is somewhat lacking, and the standards themselves have been derived from EPA’s Recreational Bathing Rule. In places such as Florida, which is blessed with an exceptionally pure, deep aquifer (the Floridan Aquifer), ground water rarely, if ever, fails to meet the requirements, while in intensively farmed areas, such as the San Joaquin Valley in California, it is likely to find excessive concentrations of E. coli.

For many with impaired water quality, growers must treat the water with an antimicrobial to bring it into compliance, mostly using chlorine either as hypochlorite or gaseous chlorine.

But treatment and regular testing is not enough; farmers must have a validated sampling plan that is based on a risk assessment. This requires studying the characteristics of the irrigation system, mapping, selecting representative sample points, a systematic approach, effective sampling methods, and the accurate interpretation of results. If undesirable results of irrigation testing are obtained, procedures must be in place to verify the safety of the products under production since the last water test and to confirm findings with a second test. Mitigation of contamination in well casings may be accomplished through the super-chlorination or shocking of the well; however, in worst-case scenarios, undesirable water sources must be abandoned and secondary sources utilized.

While farmers are very knowledgeable about the physical operations of wells, they may lack the basic understanding of microbiological standards and tests and how to interpret results, and they may also lack expert knowledge about the safe and effective use of antimicrobial agents.

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The Packinghouse: Safety and Uses of Process-Water https://www.foodsafetynews.com/2015/03/the-packinghouse-safety-and-uses-of-process-water/ https://www.foodsafetynews.com/2015/03/the-packinghouse-safety-and-uses-of-process-water/#respond Wed, 18 Mar 2015 05:02:20 +0000 https://www.foodsafetynews.com/?p=108772 (This is Part 1B of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. Part 1A was posted here on Feb. 25, 2015, and the series introduction was posted here on Feb. 10, 2015.) Packinghouse operations use process-water to cool and clean... Continue Reading

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(This is Part 1B of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. Part 1A was posted here on Feb. 25, 2015, and the series introduction was posted here on Feb. 10, 2015.) Packinghouse operations use process-water to cool and clean produce and also as a means of moving products via flumes. The commingling of products and reuse of water generally increase risk, especially if the process-water becomes contaminated. A flume is an example of a circulated water process where commingling of products occurs, being a trough of moving water that is circulated, or “re-circulated,” using a pump. http://www.dreamstime.com/royalty-free-stock-images-red-bell-pepper-water-image22806049Some operations provide a cooling step prior to packing using what is known a “hydro-cooler.” Hydro-coolers also commingle product and use circulated water. Due to high operating expenses involved in operating these units, the chilled water is often used for days at a time. Hydro-coolers can be standalone structures or cabinet-like pieces of equipment that use a refrigerated, circulated water bath to remove field heat (from products such as cantaloupe), increasing the “shelf life” of such products. Some temperature-sensitive products may also need ice (top ice, or injected) to ensure adequate cooling and cold storage. Buyers often require washing of produce before packing to remove soil and to improve its appearance and marketability. Washing may be performed in a “dump tank” or by spraying water onto the products as they pass by on the conveyor belt. Washing may clean the product, but as in other water applications, washing also increases risk. Large volumes of process-water can also create wet environments, creating conditions conducive to colonization by microbes. The proper drainage and disposal of wastewater is another poorly addressed design feature in many facilities. The guidance from FDA on the use of “post-harvest” process-water requires that all such uses utilize potable water. A potable source of water is therefore required, and it needs to be maintained as such. Where municipal water supplies are available, the risk from a contaminated source is greatly reduced, but not entirely; CDC advises that waterborne illnesses are still reported from federally regulated Public Drinking Water Systems (PDWS). The risk varies by area and greatly increases in locations where water treatment is unreliable. Wells are very often used as the source of water in packinghouse operations, especially in more rural facilities where PDWS are not available. Microbial standards for post-harvest use of water are more stringent then those for irrigation water and must meet the definitions in EPA’s Safe Drinking Water Act (SDWA). The implementation of SDWA has been the responsibility of each state department of health; however, authority for agricultural operations is not specifically covered in the federal rule and, as a result, there has been little public health oversight over packinghouse water supplies in many jurisdictions. Such wells are often treated as “agricultural,” with such wells resembling irrigation wells in their construction and operation. Currently, third-party standards simply ask for microbial tests as a means of establishing a potable supply when much more is actually required for safe operation. Even when tests are used as the primary indicator of acceptability, third-party standards do not typically reference a need for compliance with the full EPA requirements for public drinking water. Maintaining the potability of water in circulated systems is commonly done through the addition of antimicrobials, including chlorine, peracetic acid, chlorine dioxide and ozone. All such compounds must carry EPA and FDA approvals for use as disinfectants in potable water and must be Generally Recognized As Safe (GRAS); virtually all commercially available disinfection formulations carry such approvals. USDA has not to this point in time provided guidance on the application of antimicrobials to whole produce as a means of reducing contamination. FDA has not provided such antimicrobial registrations for whole fruits and vegetables either, as this is the traditional domain of USDA (FDA registrations do not apply until such products are processed).  Given the dearth of legal requirements and lack of registrations, the produce industry lacks a uniform and verifiable means of assuring that any antimicrobial treatment is effective to sufficiently reduce microbial contamination on fruits and vegetables. The current voluntary standards most often applied to this area of water use are ambiguous as a result. The Global Food Safety Initiative (GFSI) standards rely on a risk assessment to determine where controls are needed. While such standards do not specifically require that whole fresh produce be washed or in any way treated with an antimicrobial, a risk assessment might result in a perceived need for it. However, there does not appear to be a legal or scientifically validated basis, as yet, for such requirements. The scientific literature available on the subject of produce decontamination is substantial, but often conflicting, and the reported methods suffer from a lack of specificity and uniformity. Some studies show efficacy in some applications of antimicrobials, such as with electrolysis-derived hypochlorous acid, while others do not show much of a reduction of harmful microbes, such treatment being about equivalent to washing in plain water. The reason for the difficulty is attributed to the fact that bacterial pathogens, in particular Salmonella, Listeria monocytogenes and the several strains of pathogenic E. coli, are capable of invading plant material, which provides a complex substrate for attachment and allows microbes to resist inactivation. FDA advises that washing may reduce contaminants; however, the guidance is cautionary owing to the ambiguity of the scientific findings. In spite of the many millions of dollars spent on antimicrobial treatments, the produce industry does not have complete assurance that washing produce makes it safe. While hard surface sanitizers and process-water disinfection chemicals have the benefit of EPA or FDA registration, probably the most important aspect of produce safety remains without a legal and scientific basis for efficacy. In any event, water quality parameters must be maintained to reduce the potential for the water itself to become a means of spreading pathogens. Chemicals used for this purpose must usually be diluted to safe operating limits but still maintain efficacy in process water, and often there is a just a small window for safe, yet effective, concentrations (for example, 5.0 ppm to 10.0 ppm chlorine dioxide). Knowledgeable and well-trained personnel are needed to operate chemical feeders, antimicrobial solution test kits, and Oxidization Reduction Potentiometers (ORP-meters), for example. Failure to correctly operate systems leads to ineffective water treatment and potential occupational exposures if off-gassing occurs (such as with hypochlorite). Given that personnel must be knowledgeable about water chemistry in sufficient detail to manage large volumes of treated water under various organic loads, the industry is in dire need of qualified operators. The Cooperative Extension programs at land grant universities are active in the training of agricultural personnel and offer training to satisfy EPA’s requirements for Worker Protection and Safety (WPS), but there are no specific food safety training courses for operators of water systems in produce packing facilities. Too often, personnel are trained on the job and shifted from duties such as shipping or receiving to operate complicated antimicrobial addition systems. More effort is needed to better qualify key personnel, especially in facilities using process-water treatments. Testing and sampling Third-party food safety standards for packinghouses usually have a provision for microbial testing of the equipment and environment. This is a useful tool when sampling methods are controlled for bias and results are properly interpreted. As in the case of employees overseeing water process control, competent employees are needed when tasked with microbial sampling. They must have familiarity with the reservoirs of microbiological agents when collecting samples and accurately interpret the findings. Some buyers have specified a particular set of microbial standards for the industry to follow when interpreting such results, but there are no specific industry-wide requirements for approved sampling methods, or for the acceptable levels of microbial indicator organisms on working surfaces. Without reliable sampling methods and references, operators might find it difficult to intelligently interpret environmental test results. Routine microbial product testing is not commonly done by packinghouses, although at least one major buyer requires a “test and hold” procedure for high-risk items. It is interesting to note that investigations of outbreaks of produce-borne infection often reveal the agent on suspect products. It appears, therefore, that product testing is a useful prevention tool, but given the vast assortment of fresh fruits and vegetables in countless varieties, developing a universally effective microbial screening procedure might seem impractical. Fortunately, new microbial-assay methods that utilize rapid molecular testing are paving the way for advancements in this critical area. Other controls Temperature controls are often in place to preserve fresh produce, some of which is highly perishable with a few degrees sacrificing a week or more of shelf life. Therefore, the packing industry is keenly aware of the need to cool and maintain temperature-sensitive products from receipt through to shipping. Such handling may also influence the safety of the products as well, but at this time there is no definitive guidance on temperature control for safety (TCS) in whole, fresh produce. Many items do not actually require temperature control for preservation, but even with credible evidence that certain whole fruits and vegetables can act as hosts for harmful bacteria, such an effort to classify the safe temperatures ranges for a huge potential assortment of such commodities is a daunting task. FDA has approved irradiation for many commodities, and the technology is used primarily for phytosanitary purposes. While there is controversy about the safety of such treatments, many experts believe the application of this technology would be beneficial for public health. Irradiation will be discussed further in “Processing Operations.” Applicability of Hazard Analysis and Critical Control Points (HACCP) With the success of HACCP in reducing the risks of foodborne illness in several commodities, such as red meat and juice, regulators have turned to HACCP in fresh produce. The produce industry must become familiar with the application of HACCP, as the FSMA now imposes a legal requirement that post-harvest produce operations implement Hazard Analysis and Risk-Based Preventive Controls (HARPC). As in the classic NACMCF HACCP model, the HARPC concept requires a thorough description of products, the distribution and users of the product, a detailed flow chart of processes, and then, a hazard analysis to determine the operational risk-based controls needed. The difference between the two methodologies appears to be at the setting of Critical Control Points (CCP). Whereas HACCP “critical” controls are found in regulations for red meat, poultry, fisheries and juice, there are no regulatory mandated critical controls currently in place under HARPC guidelines. A commonly accepted definition of CCP is a step in a process where contamination must be reduced to safe levels, prevented or eliminated. Operators of produce packinghouses can rely on guidance documents for GMP and GAP, but have difficulty when it comes to setting critical controls. Where microbial contamination is concerned, the wash step, when it is correctly performed, has the potential to meet this definition. The problem with selecting this step as a CCP, as previously explained, is one of validity. The answer to this problem is to conduct a challenge study that is reliable under operating conditions for each product and each process. Unfortunately, this is an expensive and major scientific undertaking, and it may be economically out of reach for even a large firm. Another commonly accepted definition of a CCP is a step in a process where the loss of control results in an unacceptable level of risk. Clearly, water-processes that commingle products or that utilize circulated water meet this definition. The best answer to the CCP question may be that when products are commingled in a common water application, or when water is reused, water treatment is critical to keep cross-contamination from occurring. Critical controls now become practical. The critical operating limits become the process-water quality parameters set by FDA and EPA to maintain potable water and the antimicrobial treatment needed to reduce the amount of harmful organisms to safe levels. The science is particularly strong in the area of water disinfection, with numerous studies indicating that EPA-registered process-water chemical treatments are effective for this purpose. While we do not have a readily available “kill step” in the fresh produce industry, HACCP adds a needed backbone to process-water control. The attention paid to monitoring critical limits and taking corrective actions, along with the attendant documentation, provides a verifiable means of reducing risk in water applications. Summary and conclusions Investigators have identified packinghouse operations in foodborne illness outbreaks as the source of pathogens, but given the huge amounts of products flowing through these operations, the risk for contamination appears to be low. However, contamination events, when occurring at the packinghouse, can result in the exposures of large volumes of products, which can then be distributed throughout the supply chain and result in massive recalls and foodborne illness. The low risk of contamination events occurring at the packinghouse may be due to the sporadic and low-level incidence of human pathogens in the primary production environment when GAP are used. The safety of produce is highly dependent on the safety of each link of the supply chain working together to minimize the risks to consumers, as this series will further explain.

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Current Issues in Produce Safety: The Packinghouse https://www.foodsafetynews.com/2015/02/current-issues-in-produce-safety-the-packinghouse/ https://www.foodsafetynews.com/2015/02/current-issues-in-produce-safety-the-packinghouse/#comments Wed, 25 Feb 2015 06:02:20 +0000 https://www.foodsafetynews.com/?p=107970 (This is Part 1A of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc.  The series introduction was posted here on Feb. 10, 2015.) The purpose of this series on produce safety is to explain the nature of the produce industry from... Continue Reading

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(This is Part 1A of a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc.  The series introduction was posted here on Feb. 10, 2015.) The purpose of this series on produce safety is to explain the nature of the produce industry from a food safety perspective and to explore the factors that give rise to the contamination of fresh fruits and vegetables. Most important, these articles identify areas of food safety management systems that need strengthening. This series is written for produce professionals, food safety practitioners and others who have an interest in learning about food safety in this rapidly changing and critically important arena. http://www.dreamstime.com/stock-images-apples-conveyor-belt-image8144874Food safety specialists will be needed in the coming years to assist a very large and diverse produce industry in deploying HACCP-based food safety programs. Knowledgeable practitioners are also needed to maintain the scientifically rigorous requirements of FDA’s new rules for produce under the Food Safety Modernization Act. Through this series, professionals who are familiar with HACCP in other food categories should gain valuable insights into the safe production of fresh produce and learn about produce industry operations. Fresh produce is grown in non-sterile, open environments subject to several avenues of contamination. If a fresh produce item becomes contaminated, disease-causing agents can persist and contaminate operating environments and further spread. While there are some recognized higher-risk commodities, such as sprouts, tomatoes, cantaloupe and leafy green vegetables, numerous fresh produce commodities may cause illness if exposed to environmental contamination. Therefore, ongoing and serious produce-associated outbreaks of illness continue in spite of best efforts, and produce safety has taken center stage in the national debate over how to improve the safety of our nation’s food supply. This series will explore the somewhat unique challenges of practicing food safety in agricultural settings. There are five installments planned in this series on food safety practices in the growing, harvesting, packing, processing and distribution of fresh produce items. The series begins with a discussion of food safety in packinghouse operations, a central point in the fresh produce supply chain. Packinghouse Operations A packinghouse essentially exists to provide a facility to package and preserve perishable agricultural products and prepare them for shipment. The services make the mass marketing of fruits and vegetables possible by applying final unit packaging, labeling and branding. While many products are still “field-packed,” consumer demand for fresh fruits and vegetables has created a greater need for centralized operations that allow for the production of larger quantities of products than in the past. Packing facilities evolved along with our modern transportation system as a means of coalescing agricultural products and facilitating their timely transport to population centers. Because the packinghouse is usually the first link in the supply chain after the farm, many packing operations evolved along with the farms with which they are closely associated. Packinghouse designs vary greatly from very simple structures, such as open sheds or barns, to more substantial buildings with enclosed mechanical packing lines, cooling equipment, and refrigerated storage and production areas. A packinghouse may purchase products from growers and sell them, or simply act as a storage and distribution hub (cross-dock operations). The operation may run year-round or only operate during the growing season, remaining dormant the rest of the year. A packing operation may only handle one type of product or handle a variety of products, or may be set up to handle a few similar items (carrots and onions). The farmers who grew and harvested the product may operate the packinghouse (a type of vertical integration), which may be located on the farm, or it may be an independently operated central point off the farm. In this case, several growers in a geographic area may utilize such packing and transportation services in a contractual arrangement with the owners of the packinghouse. Harvested products arrive in bulk and are typically “dumped” from the delivery vehicle or otherwise unloaded. In mechanized operations, conveyor belts and flumes move the incoming products to a mechanical packing line. Products often pass through a grading procedure to grade-out poor-quality units and are sized and sorted. Produce may be directly packed by hand into containers, or the mechanical packing line may facilitated the filling of containers with products, such as berries or grape tomatoes, dispensing products directly to the final unit package. After packaging and palletizing, hand labor, forklifts and pallet jacks are used to move products into storage. In addition to operational steps, such as receiving, grading, sorting, washing, packing, labeling, storing and shipping, packinghouses may also cool, trim, ripen (with ethylene gas), fumigate (rarely), colorize, and apply ice. “Repack” operations are specialized facilities used to recondition previously packaged products. In these types of operations, products are often graded and repackaged into new containers, then stored and shipped. Packaging includes bulk bins, boxes, cartons, clamshells, bags, and trays, and may also include value-added case-ready smaller portions of products. The facility may store packed products for extended periods and later ship them, or quickly ship them to maintain quality and freshness. Shipping may involve in-house vehicles, or contracted carriers, to move products to wholesale or retail markets, processors, or food service operations. Finally, finished products may be directly picked up by customers in their own trucks. Food Safety Regulation and Oversight In the world of agriculture, food safety is a relatively new concept. Whereas food safety in red meat and poultry production has a 100-year history, it is only since 1998, when FDA published its FDA Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, that food safety has been a focus of the produce industry. USDA has had a close working relationship with the produce industry and sets quality standards (grades) for many types of produce and also has developed produce food safety standards (USDA-GAP) adopted by many local operations. In some jurisdictions, such as Florida, state departments of agriculture have programs to regulate aspects of the produce industry, but most farms have had very little, if any, food safety regulatory oversight. Due to the vacuum left by the absence of consistent and effective food safety regulations, the produce industry itself has developed best practices and self-regulation frameworks with the assistance of third-party auditing firms. Third parties develop standards and codes of practice in cooperation with industry and government authorities. The foundation for third-party standards are the guidance documents previously mentioned and a growing number of commodity-specific standards. These new standards are evolving in the industry; they are made up of commodity-focused quasi-governmental rules that spell out the requirements for Good Agricultural Practices (GAP), such as the California Leafy Greens Marketing Agreement, the Western Growers Association guidance for the melon industry, and the Florida Tomato GAP rule. Many primary producers are practicing voluntary compliance with guidance documents, but a large segment of the produce industry remains largely unregulated. The FDA Food Safety and Modernization Act of 2011 (FSMA) promises significant changes to food safety requirements but is yet to be implemented in produce. FSMA has been on a political roller coaster since its inception, and uncertainty and controversy still surround the rules. Many observers question whether FDA can even carry out its mission. However, FDA has entered into agreements with state departments of agriculture, and local agencies may be able to provide the needed manpower. Thanks to pressure from the world’s largest retailers, there has been movement to adopt various sets of buyer-driven voluntary standards, and today, most major produce operations, both foreign and domestic, have some type of food safety program in place. While many operations are participating, sizable portions of the U.S. produce industry remain without any food safety oversight. Firms that directly sell to food service or to smaller local and regional grocers and direct sales from farmers to consumers (farmers markets, u-pick, etc.) often lack oversight. Current Good Manufacturing Practices Packinghouses differ from “processors” (to be covered in a later article) in that a packinghouse does not significantly alter the form of the product. If products are physically altered, the requirements for processing then apply. Processing standards regarding Current Good Manufacturing Practices have been established under FDA for many years, but packinghouses have not been so regulated, and safety practices in this setting are still evolving. While food safety for the packinghouse traditionally begins when products arrive at the loading dock, the volume of incoming materials makes assessing the condition of products difficult at that point. Products arriving from growing operations may contain pesticide residues, residues of soil and foreign matter, and, occasionally, harmful microbes. Grading procedures are necessary to remove what is visibly unacceptable due to decay or damage, but of course harmful microorganisms go undetected. Personal hygiene is a key food safety issue whenever workers come in contact with produce, such as during grading, sorting and packing. The risk of contamination from a worker is dependent on how much handling is required and the nature of the product (e.g., whether it has an inedible peel or rind), or is cooked before consumption. Packinghouse operations that repack previously packaged product need to devote special attention to personal hygiene since excessive handling in such packing operations increases the risk of hand-to-food transmission, as well as cross-contamination. Well-designed and adequately supplied bathroom and hand-washing facilities in efficient locations and sufficient numbers are needed to reduce handling risks in all packinghouses. The failure to properly locate and maintain hand-washing facilities and bathrooms is a common problem and is often the result of poor planning and design. The poor design problem is the result of two missing elements: the lack of mandated or recommended plan reviews by qualified building officials and the lack of available design criteria for packinghouse facilities. Although the buyer’s standards often specify the number and location requirements for hygiene facilities, there are many existing structures without proper utilities, making after-the-fact corrections problematic. In seasonal operations, even portable toilets and portable sinks may be used. Such facilities usually lack warm water and constant maintenance is needed to maintain cleanliness, prevent wastewater spills and avoid exceeding the capacity of holding tanks, and to maintain supplies of water, soap, and other needed personal hygiene items. While workers, the production environment, and equipment can directly contaminate, or cross-contaminate products during production, perhaps the major food safety issue in packing operations involves the use of process-water.

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Introduction: Current Issues in Produce Safety https://www.foodsafetynews.com/2015/02/introduction-current-issues-in-produce-safety/ https://www.foodsafetynews.com/2015/02/introduction-current-issues-in-produce-safety/#respond Tue, 10 Feb 2015 06:02:03 +0000 https://www.foodsafetynews.com/?p=107183 (This is the introduction to a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. )  Many nutritional experts consider fresh fruits and vegetables to be a vital part of a healthy diet, and the American public shares this perception. As a result, there has... Continue Reading

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(This is the introduction to a five-part series on produce safety by Roy E. Costa, R.S., M.S., a registered professional sanitarian and founder/owner of Environ Health Associates Inc. )  Many nutritional experts consider fresh fruits and vegetables to be a vital part of a healthy diet, and the American public shares this perception. As a result, there has been a significant increase in production of these healthful products, with the total value of fresh market vegetables now worth an estimated $25 billion in 2013 (up from $15 billion in 2001). With this growth has also come the realization that, in spite of the health benefits, fresh produce carries a risk of causing foodborne illness. CDC recently estimated that perhaps 5 million cases of foodborne illness each year in the U.S. are attributed to fresh fruits and vegetables. At least some of the vast produce industry has been operating under a voluntary set of FDA food-safety guidelines since 1998 when the agency published its Guide to Minimize Microbial Food Safety Hazards for Fresh Fruits and Vegetables, but the actual rate of compliance is not known. Although there has been little enforcement of these FDA guidance documents, they have become the basis for industry best practices. Adherence of suppliers to these standards is a requirement of buyers, and virtually all major suppliers carry certification of their conformance to some accepted standard. The Food Safety Modernization Act of 2011 promises sweeping changes to food safety in the produce industry, but concerns still remain about FDA’s ability to meet its mandates. Flaws in the voluntary model While voluntary standards are in place for a sizable portion of the industry and likely are producing a beneficial effect, recent events have revealed problems in the voluntary system. High-profile outbreaks in previously certified establishments have resulted in questions about the value of audits as a means of assuring the safety of suppliers and the role of third-party auditors. One of the major issues is that the third-party standards for the fresh produce industry may lack scientific validity. Similarly, there is also a lack of comprehensive requirements for the construction of facilities and the required utilities. At the grower level, auditors could benefit from better information about the application of manure; safety standards for irrigation water, well construction and land use; and setbacks to sources of pollution in growing areas, just to name a few of the unresolved issues. The distribution chain of fresh produce is complex. Growers may sell directly to consumers through farmer’s markets, or ship directly from farms to distribution centers; typically, however, the industry relies upon packinghouses to package and preserve these perishable goods and ready them for further distribution and marketing. Repacking operations may recondition and repackage products and further redistribute them. Finally, processing and fresh-cut operations provide “value added” services; fresh cut produce is now the second fastest selling item in grocery stores. Sanitation challenges Process water in packing and processing facilities can be a source of pathogens, especially when water is reused and products are commingled in a common water application. While water-process controls are quite well understood, the science is lacking as to the value of antimicrobial applications to assure the safety of fruits and vegetables. Currently, no antimicrobial formulation has a USDA or FDA registration for use on whole fruits and vegetables to destroy human pathogens, and the agencies have not exercised legal authority to set such standards. Our ability to effectively apply basic sanitation principles to farming methods may also be limited by ever-present sources of environmental contamination. Farming has co-existed with wild animals and domestic animal production for millennia, but only in recent times has this relationship been recognized as a vector for disease transmission. The feces of cattle and wild animals, including birds, are significant risk factors for the spread of “zoonotic” pathogens. However, completely excluding animals in farming environments is fraught with difficulty. There are two primary reasons for this: The first is that wild animals, especially deer, feral pigs, small ground animals such as mice, and birds easily invade growing areas. The second is that animal husbandry is traditionally located within crop-growing regions, often coexisting with them. The potential for irrigation water to become contaminated with the feces of animals and to further spread pathogens makes the situation even more complex. Infectious agents such as Salmonella and pathogenic strains of Listeria and E. coli picked up on the farm can easily survive on plant material and later contaminate packing and processing environments. Whereas certain whole fruits and vegetables may be protected from microbial invasion by an outer skin or rind, processing removes these natural barriers. Once the nutrient-rich tissues are exposed, pathogens can colonize them and multiply. These factors make sanitation controls for all produce, and especially processed fruits and vegetables, highly critical for safety. The points in the supply chain where produce can become contaminated are numerous, requiring preventive measures anytime these products are handled. There are several well-recognized commodities with a high risk of spreading foodborne pathogens, e.g., leafy greens, most sprouts, and cantaloupe, but all produce can become vehicles for disease transmission when exposed to contamination. This was brought home in late 2014, when caramel apples were associated with the deaths of six persons infected with Listeriosis. One could argue that given the high volume of production, the incidence of foodborne illness attributed to produce is still relatively low. However, produce-associated outbreaks can be very widespread and the results devastating for all concerned. Food-safety professionals are becoming more familiar with applying the concepts of food hygiene in agriculture, but the art and practice of environmental sanitation in this challenging sphere is relatively new and still evolving. (“Current Issues in Produce Safety” is a five-part series written for produce professionals and food-safety practitioners to further explore the factors that give rise to contamination in the produce supply chain and to identify the areas of food protection that need improvement. Please check back on Food Safety News for “The Packinghouse,” the first installment in the series.)

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Process and Substance in Third-Party Food Safety Audits https://www.foodsafetynews.com/2014/07/process-and-substance-in-third-party-food-safety-audits/ https://www.foodsafetynews.com/2014/07/process-and-substance-in-third-party-food-safety-audits/#comments Thu, 24 Jul 2014 05:02:21 +0000 https://www.foodsafetynews.com/?p=95761 As the result of numerous national and international outbreaks of foodborne illness, food industries worldwide have come under increasing pressure to ensure that their products are safe, wholesome and meet government standards. FDA and USDA have the primary authority for our food supply nationally, while individual states typically regulate local food operations through state and... Continue Reading

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As the result of numerous national and international outbreaks of foodborne illness, food industries worldwide have come under increasing pressure to ensure that their products are safe, wholesome and meet government standards. FDA and USDA have the primary authority for our food supply nationally, while individual states typically regulate local food operations through state and county departments of agriculture and health. The public health burden of foodborne illness in the U.S. is significant, with many thousands hospitalized. The Centers for Disease Control and Prevention reports these agents are responsible for 3,000 deaths a year. Outbreaks of foodborne illness cost the U.S. food industry untold millions in claims and legal fees yearly, as well as cause crises and business disruptions. (One law firm alone has recovered more than $500 million in damages for clients affected by foodborne illness.) In response, the world’s major retailers now require that their suppliers, growers, packers, processors and manufacturers of food prove adherence to their standards for safety and quality. Auditing companies, hired by the suppliers themselves, now inspect many thousands of food operations a year around the globe. Such inspection numbers may actually rival or even surpass what government is able to do, making the private regulation of food safety both big business and an important public health issue. Auditors follow a set of standards and guidelines developed by the standard owner provided through the Certification Body (CB). The process for creating a “third party standard” is in itself regulated by the International Standards Organization, better known as ISO. Many CBs use these ISO-accredited private standards. Other standards are used that have no accreditation, but, in either case, the CB pays a percentage of the proceeds from auditing back to the standard holder or owner. The ISO-accredited standards are developed through an open and transparent consensus process that involves the buyers and sellers of products, government, the scientific community and other interested parties. Many standards can be found on the websites of the organizations providing such services. In addition, there are guidelines produced that help to guide the auditing process and put policies and procedures in place for the execution of the audit. Ultimately, audits provide the buyer with assurance that suppliers meet the standards they adopt. The expectation is that of limiting liability by demonstrating due diligence in sourcing raw materials. However, such findings do not necessarily protect the exposure of a seller or buyer if there is an outbreak or if a consumer is made ill or injured. Even when firms have satisfactory audit findings, they may be sued under the doctrine of “strict liability.” In such legal cases, the plaintiff does not have to prove negligence, only that “they were injured by a product,” and the product was in some way “defective,” e.g., it was adulterated. The goal of any food safety program, then, should be to prevent foodborne illness or injury. The independent third-party food safety audit can be a tool to further this goal, but such audits are not currently particularly capable of protecting public health as they are more focused on limiting the buyer’s legal liability. However, when third-party standards are followed, they undoubtedly reduce the potential for illnesses to occur. Adherence to them is likely leading to better food safety, but recent events have revealed significant flaws in the third-party audit model. Much has been written about the 2011 Listeria monocytogenes outbreak in cantaloupe that claimed the lives of 33 victims in one of the most devastating foodborne illness outbreaks of recent years. In the trial of the grower/packer, Eric Jensen, FDA opined that the auditor (employed by the CB that Mr. Jensen contracted with) was seriously deficient in his findings. The basis for FDA’s criticism is that the auditor found the operation to be at a 96-percent conformance rate with the standard (Superior) just days before the outbreak was identified, and he allegedly did not find many of the violations later reported by FDA. While FDA takes the position that the audit was flawed, the audit firm publicly supports the findings of the auditor. The auditing company, in spite of this criticism, stands behind the auditor and states, “He did his job with great care.” This was not the first serious outbreak of foodborne illness where an auditor was criticized for giving a superior rating to a facility that was later shown to be unsanitary. In 2007, the Peanut Corporation of America knowingly distributed Salmonella-contaminated peanut products and caused a recall of more than 4,000 different foods, as well as taking the lives of seven persons and injuring many more. Although the facility was very poorly maintained and had a serious rodent problem, the auditor had given the firm a superior rating several months before. Third-party audits clearly suffer from some serious drawbacks regarding public health protection. Private auditors have no authority to stop production or to embargo or condemn food products; this can only be done by regulatory agencies that have legal authority. In fact, auditors have no legal authority at all. Under the contract, the “auditee” can restrict the scope of the audit, stop an audit, or simply cancel it. The true power in the third-party model is the buyer. If the buyer is unhappy with the audit results, the buyer can cancel orders or put the supplier on some provisional status. The buyer can also choose not to do business with a supplier that opts out of being audited. Buyers, however, rarely exercise these powers since buyers typically need to have products and need to have as many sources of products as possible. Limiting competition over time puts the buyer in a poor position; therefore, price, availability and quality issues may outrank safety scores. It is well known in the industry that produce buyers especially can, and do, go outside the approved supply chain whenever they feel they need to. If an auditor finds the potential for product adulteration, the best he/she can do to protect public health is down-score the item in the audit question, reducing the audit score (for example, failure to properly validate the sanitary quality of re-circulated water in a produce washing operation would result in a 10-point loss out of more than 1,000 available points). Less frequently, an auditor may actually see an actual contamination issue, such as broken glass in contact with food or fecal contamination. In these cases, the auditor can strike against the relevant question, and, if that question results in the failure of the audit (and very few questions do), the audit can stop, but only at the auditee’s request; the auditor has no ability to stop the audit. Although an auditor may immediately advise the auditing firm of such hazardous findings, the findings may take several days to get to the buyer requesting the report. In the meantime, although it would be illegal to do so, the auditee might ignore the findings and continue selling and distributing contaminated products. To summarize, auditors have no authority to stop production and very limited power to protect public health when they find adulterated products or the conditions that lead to that. As an alternative, auditors cannot report such findings to authorities. Whistleblower rules under FDA do not afford protection to auditors who are under contract to keep audit findings confidential. Such contractual agreements preclude an auditor from reporting adulterated food or grossly insanitary conditions to local public health officials, FDA or USDA, although this may change under proposed FDA rules (FSMA). Currently, auditors announce their visits, sometimes months in advance. The conditions an auditor might find on the day of the audit may be very different from the conditions otherwise maintained, making the audit findings highly biased. Experienced auditors will find telltale signs of neglect in a facility, but other gross problems may be temporarily covered up. The provision for unannounced audits is in the protocols of some certification bodies, but unannounced audits rarely occur. Unlike their FDA counterparts, third-party auditors are precluded from taking tests or samples. Auditors must rely on the firm’s own testing and sampling records in order to validate many of the critical sanitation standards. Auditors may be restricted from taking product samples, performing ATP sanitation verification, using a pH or ORP meter, a thermometer, or using a titration or paper-based test for chemical concentration. Data from in-house tests can be flawed, but the auditor has no way to verify this except to ask at the time of the audit for a demonstration. This is a poor substitute for actually performing the test oneself because operators do not always follow the proper methods, and flaws in sampling are often detected during audits. Especially in the auditing of fresh produce operations, much more scientific information is needed to strengthen the audit criteria. In the Jensen Farms case, for example, the court found that chlorine should have been used to sanitize the cantaloupe. However, the scientific literature does not support a significant reduction in Listeria with a chlorine wash once the organism has attached to a fruit. FDA guidance at the time of this outbreak did not specifically require the use of chlorine in single-use potable water used to wash and cool the cantaloupe. The audit standard used by the audit firm also did not specifically require the use of a sanitizer such as chlorine to sanitize single-use water. Uncertainty in the scientific basis for critical sanitation rules and changing perspectives about the need for controls makes the process for assessments volatile, and much more solid practical scientific information is sorely needed. Equipment used in most food processing environments (operations that cut produce, or otherwise alter the form of raw products) must meet well-understood design standards for cleanliness and sanitation. Independent standard-setting bodies such as UL and NSF typically set design criteria for food processing equipment in regulated industries, but such certifications are lacking in operations packing whole fresh fruits and vegetables. At Jensen Farms, the packing equipment used did not have to meet pre-approval by any recognized body, yet FDA found that the condition of the packing line conveyor was a substantial contributing factor to the outbreak. An auditor is in a difficult position to make a determination about the acceptability of a variety of equipment under a wide variety of usage conditions without the aid of such certifications or agency pre-approvals. Produce facilities currently do not need to meet a pre-approval process for their physical construction either. In the Jensen Farms outbreak, the failure to properly discharge and control wastewater was found to be significant by FDA, as were the condition of the floors, yet we have no published guidelines for construction of the facility itself. Given the wide variation in locations and variety of produce operations in general, the lack of a formal building code is a major hindrance to an effective audit. The review of laboratory findings greatly strengthens the validity of audits, but only when the findings are verifiable and accurate and the sampling methods and results are free of bias. Unfortunately, the way the standard used was interpreted, testing of equipment was optional. If there was one thing that would have alerted the operation to the danger, it would have been a positive finding of Listeria in an equipment or environmental sample. If investigators can find the agent after the fact in food, it only makes sense that, especially with products with a known potential for causing illness, product and environmental testing results are critical to an evaluation of a firm’s true level of safety. This is another area that needs significant strengthening. While audit companies are rightly focused on the process their auditors follow in executing an audit, it is clear that audit results, however true they might be to the standard and inspection protocol, often lack substance. It is also clear that auditors are not entirely capable of detecting unsafe operations the way audits are performed now, and they are totally ineffective at stopping such operations, even when they observe gross contamination of products. Because the court in the Jensen Farms case has found that auditors have a legal and moral responsibility to protect public health, auditing companies and the food industry as a whole must address these basic weaknesses and solve the problem of auditors being responsible to protect public health without the legal authority to do so.

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Diagnosing Foodborne Illness Outbreaks https://www.foodsafetynews.com/2014/01/diagnosing-foodborne-illness-outbreaks/ https://www.foodsafetynews.com/2014/01/diagnosing-foodborne-illness-outbreaks/#comments Tue, 07 Jan 2014 06:03:15 +0000 https://www.foodsafetynews.com/?p=82659 Foodborne illness outbreaks result when two or more persons develop similar symptoms of illness (gastroenteritis) after eating a common food, or become ill after consuming food from a common source. Such events occur relatively frequently and create various degrees of crises for the firms and victims involved. While food can be contaminated with a chemical... Continue Reading

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Foodborne illness outbreaks result when two or more persons develop similar symptoms of illness (gastroenteritis) after eating a common food, or become ill after consuming food from a common source. Such events occur relatively frequently and create various degrees of crises for the firms and victims involved. While food can be contaminated with a chemical or physical agent, the vast majority of foodborne illness outbreaks are due to contamination by microbes. There are at least 200 of such foodborne pathogens, including bacteria, virus and parasites. Some are less common, such as Plesimonas shigelloides, and there are a handful of common ones, including Norovirus, Listeria monocytogenes, Salmonella spp. and E. coli O157:H7. Foodborne illness outbreaks often require the intervention of the agencies tasked with public health protection. State and local health departments are usually the first to field reports and investigate. Federal agencies such as the Centers for Disease Control and Prevention, the Food and Drug Administration, the U.S. Department of Agriculture and other federal agencies will also respond as necessary upon notification. These agencies work together during large multi-state investigations to uncover the sources of product contamination with the intention of removing the contaminated products from commerce as soon as possible. While federal authorities may become involved, most of the work is done by local sanitarians, epidemiologists, public health nurses and clinicians in county and state health departments, with only occasional assistance from the federal agencies. Epidemiologic investigations seek to uncover the “time-place-person” factors associated with an outbreak, such as the vehicle (food or beverage), the source of contamination, the exposed population, the number of ill persons and their characteristics and associated timelines. Various entry points for contamination need to be identified and include farms, packinghouses, slaughterhouses, processors of all types, manufacturers, foodservices, institutions, and community events, just to name a few. Sanitarians (inspectors) working in public health agencies (environmental health units) evaluate associated environmental health factors, wherever contamination is suspected in the supply chain with the purpose of identifying the source of the offending agent and cutting off its means of spread. Inspections may uncover a variety of factors such as a contaminated food source, contaminated water supply (such as in produce washing operations), time and temperature abuse (typically in foodservice), poor hygiene, ill workers, contaminated equipment, environmental contamination, cross-contamination or ineffective cooking or heating. Public health professionals analyze the findings of the investigation and make decisions to notify the public, recall products, stop the sale of products and/or close affected businesses. Even though agencies rarely pursue administrative action against an operation causing an outbreak, the political fallout from such interventions is often intense, causing agencies to act judiciously. Unfortunately, such realities may result in outbreaks continuing for some time before an agency is legitimately able to take action. Some have questioned the timing of agencies when “going public” and argue that a standard method is needed in that decision-making process. The process of identifying the causes of a foodborne illness outbreak currently rests heavily on the results of molecular or traditional microbial analysis coupled with statistical techniques. In the past, before health departments had the benefit of molecular genotyping (DNA analysis), outbreak investigations were not always as conclusive. With sophisticated tools such as pulsed-field gel electrophoresis now in hand, investigators are increasingly able to identify common links in cases and thus determine the sources of contamination, the implicated products and the exposed populations with increasing accuracy. When analysis reveals patterns of genetically and clinically associated subtypes of known pathogens, agencies should recognize that an outbreak is occurring and take action, including notification of the public when called for. A process data collection and analysis ensues whenever there are verifiable reports of outbreaks. This includes an environmental assessment of operations and facilities to pinpoint the most likely mechanisms for the propagation and spread of the pathogen. Finding the suspect microorganism in either the incriminated food, the victims, or, ideally, in both, helps to confirm an outbreak, and this information also provides a framework for the environmental assessment of a facility. For example, when a strain of Salmonella is found in a specific food product, the sanitarian’s work is then simply to determine the source of food and the production methods for that item that allowed Salmonella to contaminate, grow and survive. By identifying the sources of foods and ingredients, storage conditions, food handling, preparation and service, it is possible for a sanitarian to determine the most likely causes of an outbreak. The sanitarian uses the guidance of the FDA Food Code to identify lapses in sanitation likely associated with the outbreak. The code specifies the hygienic standards, sanitation procedures and process controls necessary for the safe production of food, while deviations from the code indicate that operators may not be in control. Compliance with the code itself provides a basis for determining the factors likely associated with an outbreak; however, the value of the findings may be limited by certain factors. Those limitations include that the investigation may occur some time after the outbreak is identified, the operation may not be producing the incriminated food at the time of inspection, or operators may sell, discard or destroy the food item of interest before the inspection can take place. The inspection of an operation can provide convincing evidence for causation when both the pathogen and vehicle are known; however, associated factors may be less obvious when pathogens have not been confirmed, or when epidemiological evidence is lacking, e.g., specific foods lack a strong association with cases. Public health agencies may identify a foodborne illness outbreak when a sharp increase in cases of gastroenteritis occurs in a population, or when investigators find patterns in the incidence of cases of reportable diseases such as E. coli O157:H7 linked in time. Outbreaks may be short-lived episodes where victims recover quickly with no sequelae, or such events may be protracted over several weeks and affect a large number of victims with severe symptoms. Large, persistent outbreaks tend to be well-documented. Numerous cases result in more data and investigators can make a more accurate analysis when there are better food histories and clinical reporting. In addition, extended timeframes often allow for in-depth facility inspections to take place. Such well-documented larger events lend themselves to theories of causation. When there are limited data on victims or products consumed, causation is less clear, but a successful environmental assessment can still reveal important clues and uncover probable causes of contamination that help to strengthen a hypothesis. While investigators should investigate all reports of outbreaks, the lack of resources available to health departments often limits their efforts. Too often, investigators fail to uncover the cause and the mechanisms at work. This means prevention becomes less effective and repeat occurrences are more likely. Environmental assessment techniques When a particular food item is suspected, the sanitarian follows the flow of that food item through production from receipt of the ingredients through to service. If that item is not being produced, a similar recipe or food production process can be examined. When deemed appropriate, the sanitarian may also collect environmental samples, which includes surface swabs and food items. Hazard Analysis Critical Control Point, or HACCP, is a system of preventive controls that identifies hazards and establishes steps of production where those hazards can be eliminated or reduced to safe levels. Since the HACCP process identifies categories of microbiological hazards in food (contamination, growth and/or survival), sanitarians can use HACCP as an investigative tool. Using HACCP principles, the key steps of production are identified and the investigator can determine if operators properly applied food code standards to the most hazardous production steps. Investigators can also use HACCP to better target microbial sampling. When the pathogen is not confirmed, the symptomology of victims is important to the environmental assessment. Symptoms of nausea and diarrhea are common to many foodborne illness etiologies, but their frequency in victims, coupled with average incubation period and length of symptoms, can provide clues to specific pathogens. For example, bacterial infections such as salmonellosis, campylobacteriosis, vibriosis and shigellosis are usually accompanied by fever, whereas infections with E. coli O157:H7 and related serotypes cause bloody diarrhea as the predominant symptom. Intoxications caused by Staphylococcus aureus and the spore-forming bacteria Bacillus cereus and Clostridium perfringens produce a rapid onset of symptoms, with nausea and vomiting as the predominant symptoms, while Clostridium botulinum is unique for causing descending bilateral paralysis. Different levels of the supply chain have different risks. For example, viral infections are often passed between ill workers and patrons in food service settings through the handling of ready-to-eat foods with bare hands, but this rarely occurs at the manufacturing level. When the contamination with infectious organisms occurs farther up to food chain, for example at the manufacturing or processing level, factors are less likely to involve direct food handling mistakes and more likely to include contaminated equipment, cross-contamination and process failures. When the primary producer level is suspected as the point of exposure, especially when produce is involved, contaminated water supplies become very important. The distinction between “infection” and “intoxication” is another important consideration, as factors that give rise to bacterial infections through food may be significantly different from those associated with the spore-forming or intoxicating microorganisms. Cross-contamination, a human carrier or a contaminated source of ingredients, are often associated with infectious disease, while time and temperature abuse is always necessary for intoxicating microorganisms to proliferate and/or produce toxins in foods. Investigators suspect Norovirus as the cause of foodborne illness when clinical specimens do not reveal bacterial agents and victims experience a rapid onset of nausea and vomiting combined with low-grade fever. In light of a Norovirus outbreak, investigations often focus on hygienic standards and the presence of infected workers. Investigators using molecular assay techniques, such as RT/PCR (reverse transcription polymerase chain reaction), can often detect the virus in food handlers and occasionally in surface swabs of equipment and environment. In such viral GI outbreaks, a ready-to-eat food is usually involved. Sometimes unique symptoms such as septicemia and infected lesions in persons consuming raw shellfish clearly point to the pathogen Vibrio vulnificus. Other unique symptomologies include hemolytic uremic syndrome associated with E. coli O157:H7, the previously mentioned descending bilateral paralysis of botulism and the temperature reversal phenomena in cases of Ciguatera (from ingestion of inshore marine finfish such as barracuda, mackerel and jacks). All of these etiologies, whether known or suspected, will influence how a sanitarian goes about an environmental assessment. For example, the source of shellfish is always an important issue when vibriosis is identified. Sanitarians in such cases typically collect and analyze the required shellfish tags and may also collect receipts of shellfish deliveries. Infections with Vibrio vulnificus don’t usually result in outbreaks, but investigators should look into such illnesses due to the severity of symptoms, with mortality reaching up to 40 percent of affected cases. Vibrio infection is the direct result of exposure of at-risk consumers to seawater or shellfish harvested from areas where seawater temperatures and other environmental conditions favor the presence of the free-living marine bacteria. While Vibrio vulnificus is an opportunistic pathogen, poor handling of shellfish anywhere in the supply chain increases the likelihood of exposure. In the case of Ciguatera intoxication, one or several victims may be involved in an outbreak scenario. Ciguatoxin is bio-accumulated in certain finfish and is heat stable, making cooking of no importance to prevention. Ciguatera symptoms involve both the digestive and neurological systems, with some victims experiencing temporary paralysis. As in vibriosis cases, the sanitarian is concerned about the source of the fish, but there is usually no connection between poor handling and cases, except perhaps for cross-contamination that can occur during preparation. To be effective in the role of an environmental investigator, a sanitarian must be well-versed in several disciplines and have expert knowledge of the characteristics and routes of transmission of a wide host of foodborne illness etiologies.

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Is Honesty the Best Policy in Foodborne Illness Investigations? https://www.foodsafetynews.com/2012/01/is-honesty-the-best-policy-in-foodborne-illness-investigations/ https://www.foodsafetynews.com/2012/01/is-honesty-the-best-policy-in-foodborne-illness-investigations/#respond Tue, 24 Jan 2012 01:59:04 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2012/01/24/is_honesty_the_best_policy_in_foodborne_illness_investigations/ One of the most important protections we have against foodborne illness is our disease-surveillance systems. These systems field reports from widespread sources and may include disease-reporting registries, local and state health departments, the Centers for Disease Control and Prevention (CDC), and utilize active outreach to clinicians and hospitals. The data collected often reveal associations in... Continue Reading

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One of the most important protections we have against foodborne illness is our disease-surveillance systems. These systems field reports from widespread sources and may include disease-reporting registries, local and state health departments, the Centers for Disease Control and Prevention (CDC), and utilize active outreach to clinicians and hospitals.

truth-epidemiology406.jpgThe data collected often reveal associations in time, place, person, and illness in the population. Such can lead an investigator to valuable information to stop outbreaks from continuing, but only if the data is accurate, properly understood, and acted upon.

Outbreaks usually have a defined course and chain of events, and when data are plotted, they will reveal onset dates, peaks and the tailing away of cases. The data may also reveal the immediate source of a contaminated food, allowing consumers to protect themselves if the information is made public. The epidemiologist is in a critical situation when they have data that supports a hypothesis that an outbreak of disease is occurring.

As surveillance improves, thanks to better diagnostics and more effective reporting, we now see a marked increase in foodborne illness outbreaks that come to light through an epidemiological approach.

Historically, the most fundamental finding in a foodborne outbreak investigation is the isolation of the causative organism from both victims and foods. When this detail is at hand, they provide strong associations between victims and likely causes. In such cases, the epidemiologist has traditionally made that information public. This allows the public to make a choice, helps in further case finding, and allows the removal of affected products.

But the gold standard is difficult to obtain, and only a fraction of the actual foodborne outbreaks known to occur have a confirmed cause; this success being dependent on the shelf life of the food items, the ability to isolate the pathogens from food, and other factors.

The Peanut Corporation of America (PCA) caused a deadly and long-lasting outbreak with its peanut butter products in 2007-2008. Cases continued over several weeks before the CDC — in tandem with Team Diarrhea — made the associations with King Nut, and eventually PCA.  The question was repeatedly asked, “Why did it take so long for the outbreak to be recognized?” The delay drew the attention of some notables in epidemiology and led to criticism in CDC’s epidemiological approach.

On the other hand, recently a state health investigator pointed to a Salmonella outbreak in Cantaloupe without the causative agent being isolated. A detailed trace-back of cases led to strong associations between the importer and those made ill. The importer, who was named in the press, sued the epidemiologist, but later dropped the suit.

These shots across the bow of epidemiology are still apparently resounding.

Now we learn CDC and health departments in 10 states investigated an outbreak of 70 cases of Salmonella, but kept the process secret, and now will not reveal the name of the implicated restaurant. While it is clear that epidemiology as a science has limitations, the data can also be convincing, especially when there are clusters of cases that point to a common immediate source. Withholding the name of the immediate source, even when specific foods cannot be identified, does little to protect the public from immediate hazards or to find solutions to future occurrences.

While epidemiology is a powerful tool, it is one that can also backfire. In the international outbreak of E coli in sprouts last year, we saw the quandary epidemiologists faced. European officials jumped the gun several times. In good faith, they implicated a wide variety of possible vehicles and sources before finally identifying the source of contamination in a totally different country, and in a totally different product than was first thought (sprouts not cucumbers).

In the nationwide US outbreak of peppers/tomatoes in 2008, associations between tomatoes and cases became less and less likely as more cases of salmonellosis in persons eating peppers came to light. The effect on the tomato industry was dramatic, with losses in the untold millions.

When public health officials make mistakes in foodborne outbreaks, the industry suffers and the political fallout is extreme. To the extent that they do not act to protect the public, they fail their mission. We should not forget that local officials are closely tied to their communities in many ways. Local health departments rely on revenue generated from the local food service industry. After many years, bonds form between local public health agencies and industry, naturally, and out of necessity. When a regulator is compelled by the evidence and must take on the health protection role, he can find it painful. The wrong word — “strawberries instead of blueberries” can cost one their position. Therefore, it is not unreasonable for the regulator to be stuck in a “damned if you do, and damned if you don’t” situation, especially if he is a local.

In the end, honesty is the best policy during any outbreak of disease. When the investigator is guided by a careful analysis of data, an honest presentation of the facts and truthful explanation is all we can ask for.  Consumers demand no less from CDC.  Perhaps there needs to be “whistleblower protections” for CDC from lawsuits (ironically, this protection is afforded now by the FSMA-but only to workers in FDA-regulated facilities).

It’s in the best interest of everyone to work together in crisis times like these in food safety. The public understands and forgives a mistake when it occurs out an abundance of caution to protect them, but there is no forgiveness for a failure to inform them and they suffer as a result. The failure of CDC to name names is preventing the redress that victims rightfully have for damages and also reflects the power industry has to keep our investigators silent.

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Roy Costa is the founder and owner of the consulting firm Environ Health Associates, Inc. Mr. Costa is a registered professional sanitarian with 30 years of environmental heath practice in the academic, government and private sectors. Mr. Costa is an educator and food safety trainer with International experience in a number of countries.

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Food Safety Auditors on Patrol https://www.foodsafetynews.com/2012/01/food-safety-auditors-on-patrol/ https://www.foodsafetynews.com/2012/01/food-safety-auditors-on-patrol/#respond Wed, 11 Jan 2012 01:59:07 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2012/01/11/food_safety_auditors_on_patrol/ With over a million food operations in the U.S. of all types, the arena of food safety is vast and protecting it is a tough assignment. Countless tons of foods travel through interstate commerce and internationally daily. The complicated route that most foods take from farm to plate is remarkable and catching the random contaminates... Continue Reading

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With over a million food operations in the U.S. of all types, the arena of food safety is vast and protecting it is a tough assignment.

Countless tons of foods travel through interstate commerce and internationally daily. The complicated route that most foods take from farm to plate is remarkable and catching the random contaminates as they filter through is challenging. Keeping up with food safety requires a broad background, not just in the microbiological, chemical and physical hazards ever present, but a firm understanding of the supply chain and the risk passed from step to step.

The first duty of a food safety auditor is to detect non-conformances with standards. The standards are themselves complex, reflecting the industry, and its wide risk of exposures. Not to mention that the standards can be imperfect by themselves; it takes a knowledgeable person to interpret them in every situation. Scientific justification exists for most standards, but standards may vary dependent on the scope of the audit, the operation, commodity, regulation and many other factors.

Technical skill is needed, along with the ability to think on one’s feet, focus and determination. A sense of where trouble might be hidden sometimes comes with experience. In addition to the skills needed, an auditor must constantly stay tuned-in to the latest developments; for example, a food safety auditor not realizing we have gaps in knowledge of produce safety would be truly in the dark.

What the Jensen-Frontera Salmonella outbreak showed me, as an auditor, was that my thinking has to change, while I am still left with some unanswered questions.

If a failing score instead of a superior score was issued, would this have stopped the Jensen brothers from selling their products and prevented the outbreak? Does industry expect the audit process to provide a high number to satisfy some buyer, a low number to rule out a supplier, or is the expectation to find problems and to make diligent corrections?  (I believe auditors providing high numbers are a bit more popular, but the ones finding problems much more effective!)

And now the really tough questions: are the Jensens guilty of not knowing that conditions in their plant could poison the nation? And is the auditor who didn’t “see the Listeria problem coming” someone aiding and abetting … an accomplice?

Unfortunately, I don’t have good answers to these questions. Maybe the legal process will sort it out, but what a terrible way to learn.

The audit is a risk assessment whereby perspectives change with the methods used. Seeing the facility or operation through the lens of the audit template questions gives one type of perspective, performing a risk assessment based on conditions and their interrelationship might be another (of course, somehow they should coincide).

In retrospect, we can see now that the melon-packing-process hazards were connected in time, temperature and moisture, and further connected with the growth of Listeria on cantaloupes. Audits, the way they are currently conducted, are not likely to detect subtle relationships like these.

Business relations as well as practicality affect the scope of the audit. The audit scope is very important to determine, for the auditor is more or less bound by the constraints.

Food safety auditing is a big business and growing rapidly. We should accept that in the business world relationships will develop. The human element will always be with us, but food safety auditors these days are carrying a lot of weight and need to use their growing power wisely … not to penalize companies, but to improve the situation. It is not our role to police the industry, but we can feel like a soldier on patrol sometimes in our work and sometimes feel like we have come under fire.

Protecting the food people eat is a shared responsibility, one way too big for even an army of auditors.

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Roy Costa, a registered professional sanitarian with 30 years of environmental heath practice in the academic, government and private sectors, is the founder and owner of the consulting firm Environ Health Associates and author of the Food Safety & Environmental Health Blog.

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Improving the Effectiveness of Third-Party Food Safety Audits https://www.foodsafetynews.com/2011/11/improving-the-effectiveness-of-third-party-food-safety-audits/ https://www.foodsafetynews.com/2011/11/improving-the-effectiveness-of-third-party-food-safety-audits/#comments Mon, 28 Nov 2011 01:59:07 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2011/11/28/improving_the_effectiveness_of_third-party_food_safety_audits/ The controversy continues over the value of third-party audits in food safety at the fresh produce level, as pointed out by Professor Doug Powell at Kansas State University in his BITES blog. Jim Prevor, produce industry analyst, says changes are needed, while the law firm Marler-Clark is suing a food safety auditor and a third-party... Continue Reading

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The controversy continues over the value of third-party audits in food safety at the fresh produce level, as pointed out by Professor Doug Powell at Kansas State University in his BITES blog.

Jim Prevor, produce industry analyst, says changes are needed, while the law firm Marler-Clark is suing a food safety auditor and a third-party auditing firm.

The lingering question remains, “how can we improve this system”?

Third-party audits are best implemented when there are regulatory controls over the audited operations, thus underpinning them.

In their absence, third-party audits are flawed by a lack of standard government requirements such as the preapproval of equipment, structures, layout and design, waste disposal methods and potable water sources.

Third-party food safety audits are currently conducted as part of a firm’s overall quality assurance program. The audits are simultaneously  environmental risk assessments, regulatory compliance assessments, evaluations of production processes and analyses of management controls.

Food safety auditors, auditing companies, standard setting and certification bodies, and all players in the produce supply chain share a common interest. These partners should work together through a logical and cooperative approach guided by the best available science, to protect public health, and in so doing, their own interests.

Suggestions for improving the third party food safety auditing processes include:

Changing the roles of the audit company, buyer, and customer:

Currently, buyers (retailers, middlemen, brokers, marketing groups) require that suppliers schedule and pay for an audit with an auditor or auditing company. Since the auditees make such arrangements, they are the customers of the audit firm. The auditor is beholden to the “customer” to establish the time and location of the audit in advance. The auditee also negotiates the price, and can even request a particular auditor, although the final decision as to which auditor to assign in generally left to the auditing firm.

If roles are reversed, and the “buyer” becomes the “customer,” then the buyer would schedule the audit, and the buyer would pay for the auditing firm for the audit. The buyer would then receive the audit report directly and have control over its dissemination.  Most importantly, this process would allow for an unannounced audit to occur. Auditing firms know that scores of announced audits are often much lower that announced ones, suggesting observational bias that this method might filter out.

The buyer, as the customer, would become the driving force behind audits, their timing, stringency, frequency and interpretation.

Fee arrangements and the practical aspects of doing business may pose hurdles to this approach, but the resulting value to buyers may make this method attractive enough to induce changes in the current business models.

Roles of government and auditing firm:

The Food Safety Modernization Act (FSMA) currently addresses the need for auditor competency when working in post-harvest operations under federal jurisdiction and as part of FDA’s “Foreign Supplier Verification Program.” Auditing companies should require that auditors become fully familiar with existing FDA produce safety guidance and the new requirements of the FSMA, especially the requirements for a hazard analysis and science-based controls.

The FDA should begin an effort to meet with buyers and auditing company executives to discuss partnerships, and establish liaison with them to coordinate their activities around meeting the goals of the FSMA.

The FDA should protect auditors under whistle blower protection provisions and require that the buyers (as the drivers of the model) provide to them all third-party documents related to food safety within 10 days. The third-party risk assessment findings should drive the need for FDA to conduct its own rapid response risk assessment within 30 days, if and when necessary to protect public health.

Auditing companies should report “automatic failures” resulting from adulteration to FDA  within 24 hours.

Transparent communications should happen between the FDA, auditing firms and buyers. FDA should make known its own compliance records in a timely fashion. Third parties should not audit any facility operating under FDA sanctions until such firms are in substantial compliance.

When third-party audit criteria are less stringent than federal rules, their value as a risk assessment tool is negated.  Risk assessments, especially newly adopted ones such as Global GAP- should be scrutinized. Currently, the failure to have toilets available to field workers in Global GAP would not trigger an automatic failure, this standard also allows hand gel to replace hand washing, such unsanitary practices are not acceptable under the FSMA.

Reassessments by buyers and auditing firms

A buyer should be required to perform a reassessment either through a third-party auditing firm or through its own (2nd party) audit, in any operation where corrective actions must be verified.

The following should trigger a reassessment audit;

– A Critical Control Point failure in a Hazard Analysis Critical Control Point (HACCP) based system

– An automatic failure of the audit 

– Laboratory or others test indicating a microbial, chemical or physical hazard exists in a facility, product or process 

– Significant noncompliance with FDA rules (when published)

– Significant repeated failures of the food safety management system

– Expanded role of microanalysis

Because auditors have access to a supplier’s micro-testing results, they can base risk assessments on the findings. Expanded micro-testing will allow auditors to make better judgments concerning the microbiological quality of products, equipment, and water used in a wide variety of processes and environments.

The government and science community, including researchers, academicians, and practitioners should work together to enable a more accurate microbial risk assessment.

The future of third party audits

In the short term, there is no viable substitute for third-party risk assessments in fresh produce operations. Buyers are not prepared to audit the many suppliers they have by themsleves, and government bodies are not adequately funded to begin the process of regulating the full multitude of suppliers, domestic and international.

In the long term, an effective FDA would reduce the need for constant oversight by third parties, but this does not appear to be a certainty given the political and economic picture as it appears today.

Self-audits (internal audits or first-party audits) are much underutilized. Supplier “self reporting” directly to buyers could provide data so that audit frequencies could be adjusted using a risk-based approach.

The best alternatives to improve produce safety through third-party audits may include:

– Buyer financing and coordination of the audit

– Unannounced audits

– FDA involvement in the third-party audit process including determining auditor competency, training  and oversight

– Risk-based fre
quencies for audits based on
self-reporting

– Transparency of all audit and inspection findings by all concerned

– Validated physical, chemical and microbial standards

–  Expanded use of first- and second-party audits

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“Improving the Effectiveness of Third Party Food Safety Audits” was first posted on Roy Costa’s Food Safety & Environmental Health Blog on Nov. 24, 2011. Reposted with permission.


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The Role of the Third-Party Food Safety Auditor https://www.foodsafetynews.com/2011/10/the-role-of-the-third-party-food-safety-auditor/ https://www.foodsafetynews.com/2011/10/the-role-of-the-third-party-food-safety-auditor/#comments Mon, 24 Oct 2011 01:59:03 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2011/10/24/the_role_of_the_third_party_food_safety_auditor/ As the result of the release of the FDA environmental assessment at Jensen Farms, the roles of all food safety persons involved at Jensen Farms-Frontera have rightfully come under fire. Once again the nature of industry-led food safety regulation itself (food safety auditing) is in question.   That all involved maintain some degree of responsibility... Continue Reading

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As the result of the release of the FDA environmental assessment at Jensen Farms, the roles of all food safety persons involved at Jensen Farms-Frontera have rightfully come under fire. Once again the nature of industry-led food safety regulation itself (food safety auditing) is in question.

 

That all involved maintain some degree of responsibility for this disaster is without question. When a disaster like this occurs, one must ask who is responsible, but also why did it occur and how can it be prevented in the future.

The produce industry is unregulated and has been since the founding of this country, and this is the primary problem. In the recent past, we have become painfully aware of the inadequacies of our industry-led prevention efforts at the farm level. In defense of the effort, while much has been done, it has been a short time to change the nature of agriculture. This is what we are doing by implementing food safety strategies in open air and on-farm environments. We must also change the culture; animals on farms, for example, have been a given for centuries.

Food safety auditors executing a buyer-driven auditing model rely upon the certification body to develop and manage the standard that guides their work in the field. The standard is not a public health law and it is not developed like one. The auditor has no legal authority to demand records, embargo products, or close an operation, for example.

Enforcement, if you will, has been in the hands of the “buyers.” They rely on third-party audits, their own second-party audits, letters of guarantee and the like, before make buying decisions. Buying decisions should take into account food safety, but supply and demand pressures might induce buyers to purchase from sources without a clear safety margin. However wrong this is, there is nothing illegal about this practice.

Auditors currently are not required to inform FDA of violations, but auditors are currently required to know what regulatory violations have been cited in the records of the firm, and if they were corrected. Auditors are also expected to follow the guidelines of the audit and make an accurate assessment of findings. When this is not done we must ask why.

So there is a connection between the two independent systems of food safety “regulation,” but a relationship that is way underutilized.

Auditors conduct prearranged audits to evaluate the conditions of the environment, equipment, water supply, personnel, waste removal, use of chemicals, vector control, general sanitation, equipment hygiene, and structure maintenance, within a sometimes narrow scope of the audit.

Regulators should be approving plants and operations in advance, then making frequent unannounced visits to determine compliance with laws and rules. They also have free range to demand any required document and inspect any licensed area. While both touch on the same items, the perspectives and powers are vastly different. The legal process should occur in cases where violations are not corrected or immediate threat to the public is found, and buyers should not purchase from unsafe sources.

Auditors cannot perform these vital public health functions, nor can they directly affect buying decisions.

Generally, FDA guidance and the available research form the basis for the audit criteria. However, issues like severity can be difficult to interpret. For example, in cantaloupes the commodity has not had the type of industry oversight we have in leafy greens or tomatoes (under market orders). But FDA has provided guidance to the melon industry. We should mention this reference below: 

— Using single pass (or one use) cooling water of sufficient quality for this intended purpose also may be used to cool product.

This is the source of info that indicates single pass water of sufficient quality may be used for washing melons. There is no mention of antimicrobial in this application. For dump tank or flume water, or where direct melon-to-melon contact occurs in common water, then treatment is indicated. Standards vary greatly as to disinfection of water, and for sanitizing various fruits and vegetables.

The risk assessments are still developing (and so are the politics involved with any industry-led effort.) It is telling that, according to “commodity thinking,” cantaloupes fall into the class of fruits and vegetables with “inedible peels.” This narrow definition ignores the other routes of disease transmission with this product. Microbial testing of products and the production environments is not a given. This is telling because in other Listeria-susceptible products FDA and USDA demand stringent testing programs for the environment.

Water used in packing operations is required by the third parties to be potable. FDA has not published specifics about how to determine potability in a packinghouse environment, the references simply being for the use of potable water at the start of a washing process. Potability has come to mean that coliform bacteria are not present in a 100 ml sample. There are no guidelines for chemical parameters for safety in the potable supply and no requirements for the wells themselves to be treated or permitted before construction. No FDA requirement I know of demands that the local health departments permit, inspect, and require a certified operator to maintain the water quality.

At Jensen Farms, wash water for cantaloupes was apparently not reused, being simply a single pass wash of cantaloupe without treatment. There is nothing prohibiting washing cantaloupes or any produce in this fashion in the standard as long as the source is potable. This is room for improvement in the third-party standard, but until the industry as a whole agrees on water treatment standards for these melons it is unclear how to develop them. This is now apparently a glaring deficiency, and just one amongst myriad things not addressed in food safety at the packinghouse level by FDA.

 

In light of these problems in our food safety systems, auditors and auditing companies have stood in the gap for regulators. I appreciate FDA and its remarks concerning the training of auditors and any classes they could offer would be much appreciated. To date, however, I know of know such training program for industry auditors sponsored by the FDA that is available today. One day that might change.

We also have to thank the FDA for such a well-developed theory on causation and it is perfectly clear that the focus should be on the packing environment.

Problems that existed in this plant in this situation are accurately described by FDA in its report. The evidence is clear for the propagation and spread of Listeria monocytogenes through water and surfaces, and “improper cooling” of cantaloupe. Pre-cooling to remove field heat as a route of causation makes perfect sense, but pre-cooling is by no means a standard practice on farms or packinghouses in general, as pointed out by FDA in its guidance.

The nature of equipment in packinghouses is subject to contamination and often hard to clean; moving heavy crates of products will deteriorate floors; draining is often a problem especially where washing flumes and spray systems are used. Some structures and waste disposal systems are better developed than others for this type of “dirty” packing work; however, there are no standards for construction of a packinghouse.

Currently, there are no regulations for the construction and maintenance of packing equipment; its design, layout or even fundamental function have no legal basis. Regulatory agencies normally have the functions of approving the designs, equipment and plumbing schedules, lighting, finish of walls and floors in a plant. Auditors rate these items according to the dictates of
the standard within the scop
e of the audit. Of course, FDA has the authority over such, and it would be best to have regulations of these items, but FDA has not exercised that authority and has only written guidance for general requirements. I appreciate what FDA has done in ferreting out the causation at Jensen/ Frontera, but it would have been much better for them to have published packinghouse rules, and been there before the outbreak to enforce the requirements they address as violations now.

Therefore, in light of these ongoing and serious gaps in food safety, the industry itself has required what it finds to be the best practices to protect itself to the extent it can. That these industry requirements are suited to the needs of the buyer is self-evident and expected. More importantly, things need to change as we understand risks better; but what a tragic way to learn.

It’s sad that the farmer in this case did not recognize the difference between his potato line and a “cantaloupe line,” nor the distinction between a potentially hazardous product like cantaloupes and a non-potentially hazardous raw potato. In crops like potatoes, bulb onions, carrots, beets, there is dirt, the distinctions between risks of different crops do not generally drive standards. However, with melons the risks should have been identified, and the best practices possible followed, and they were not.

In a risk assessment we develop such preventive measures for a variety of crop types and information like this often comes out if properly done. But then, HACCP is not “required” in produce; but training in risk assessments should be mandatory for operators of high risk facilities and especially for auditors.

About the future of third-party audits, I think we need the FDA to be conducting their own risk assessments and allow us third parties to simply be the eyes and ears of industry, and not the enforcers of public health protection in this nation.

This is not the role of the third-party auditor.

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“The Role of the Third Party Food Safety Auditor” was first posted on Roy Costa’s Food Safety & Environmental Health Blog on Oct. 22, 2011. Reposted with permission.

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Melons Stand Out As Produce Safety Problem https://www.foodsafetynews.com/2011/03/melons-stand-out-as-produce-safety-problem/ https://www.foodsafetynews.com/2011/03/melons-stand-out-as-produce-safety-problem/#comments Mon, 28 Mar 2011 01:59:04 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2011/03/28/melons_stand_out_as_produce_safety_problem/ As the result of a recall of about 4,000 cartons of Del Monte melons (about 60,000 melons) in March of 2011, we are again reminded of the risks due to Salmonella associated with melons. At this time, the exposure seems limited, and apparently traceability worked; the reported number of ill stand at a little more... Continue Reading

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As the result of a recall of about 4,000 cartons of Del Monte melons (about 60,000 melons) in March of 2011, we are again reminded of the risks due to Salmonella associated with melons. At this time, the exposure seems limited, and apparently traceability worked; the reported number of ill stand at a little more than two dozen cases. The source of these melons appears to be a single farm in Guatemala, and we have yet to determine what went wrong.  However, in the last several years investigators have learned much about the factors that affect disease transmission through fresh produce.

Investigators have known about the melon’s food safety problem since at least the early 90s, when numerous nationwide outbreaks of Salmonella occurred with melons; tens of thousands of cases were reported in these outbreaks. Cantaloupes (musk melons) are most the most frequently identified melons in outbreaks, although watermelon and honeydew (rarely) have also caused outbreaks.

 

While other pathogens such as E. coli O157:H7 and Listeria can find their way into many crops, Salmonella seems to be the bacterial pathogen of greatest concern with melons. Salmonellosis can be a severe illness and the infection leads to complications with reactive arthritis and other chronic diseases in about 15 percent of cases. It is therefore of utmost importance for public health that only Salmonella-free agricultural products reach the consumer.

Fresh Produce Contamination Sources

The melon supply chain has numerous hazardous points beginning with growing and harvesting and continuing through packing, storage, transport, distribution, processing and final consumption.

Cantaloupe can be contaminated any time the crop is in the ground, but the contamination problem is likely to start when the fruit is ripe and ready to be picked. Animals such as deer, coyotes, raccoons, rodents, feral pigs, and birds are attracted to the crop at this stage. Animal vectors in the growing environment may also include amphibians, reptiles and domestic animals.

Animals can affect the crop directly or through contamination of the water supply used for irrigation and crop protection. Manure may contain animal wastes, and fertilizers pose their own unique threat.

Infected humans are also a risk anywhere in this chain. Fecal matter, especially human waste in the growing or harvesting area, is a very significant risk factor and farmers must strictly control this potential.

Fresh Produce Food Safety Efforts

Current food safety efforts by the produce industry rely upon guidance documents from the U.S. Food and Drug Administration (FDA) on safe growing and handling of fresh fruits and vegetables; but until recently, industry compliance has been voluntary.

 

In the absence of government mandates, the private sector has developed its own standards for the safe production of many types of fresh fruits and vegetables. Determining an operation’s conformance with the industry prescribed rules is primarily the task of industry auditors who are contracted by the major retailers around the world. Without regulation, there is no legal basis for compliance with food safety requirements. The buyer-driven rules can be circumvented when the supply is low and no alternative source exists. There is little oversight when local producers sell directly to the public or to restaurants. Foreign producers are not necessarily held to the same production standards as those in the U.S., and several U.S. melon outbreaks have involved Mexico and Honduras.

With the passage of the Food Safety Modernization Act in 2011, we can soon expect better regulation and better compliance on the part of producers, both foreign and domestic.  However, the problem of contaminated melons will likely remain, due to the nature of the agricultural methods used and the nature of the plant itself.

Produce Contamination and the Supply Chain

Once contaminated, a cantaloupe will likely remain contaminated until reaching the consumer. Melons travel through a complex series of supply chain distribution steps involving farmers, growers, harvesters, packers, distributers, wholesalers, retailers, processors and food service operations.

 

Cantaloupes are not typically washed before packing. If they are packed in a packinghouse, they go through a grading process to remove damaged and diseased fruit; they are then loaded either in bins for further distribution or in retail size boxes. Netted bags bay be used, and packers may also individually wrap melons. Like cantaloupes, watermelon and honey dew may also be packed without a wash step, or even packed for final shipment directly to retailers from the field.

Cantaloupe is protected to an extent by an “inedible” peel and rind. Therefore, one would reason that if contamination occurred on the outside of the fruit, the edible portion would be safe until exposed. Until recently, experts assumed little or no growth of bacteria could occur on the hard outer surfaces of a cantaloupe, but recognized that the netted exterior provided an excellent site for the attachment of bacteria. Thanks to new research, we now know that Salmonella can actually penetrate the exterior of the melon, even when no bruising occurs, and Salmonella may also multiply on the outer portions of a melon after attachment. This means that any spot in the supply chain with extended ambient storage conditions will amplify the Salmonella problem, if it is there.

An explosive situation occurs when the internal portions of the melon are exposed to Salmonella from the external surfaces. Melons provide a rich source of nutrients for bacteria, along with more than adequate moisture. If conditions of temperature are hazardous (above 41° F and below 135° F), bacterial multiplication will occur, and this can be very rapid in the range of 70° F to 120° F. Ingestion of just a few Salmonella may be tolerable to some healthy adults, but many strains are able to infect persons in low numbers. When numbers are high, consumers with underlying medical conditions will experience life-threatening effects, and all exposed persons can become ill to varying degrees if infected.

The Role of the Consumer in Produce Safety

All of us have a role in food safety — it is often said that “food safety is a shared responsibility.” While the fresh produce industry works to control problems in the supply chain, the end user, meaning the final consumer, carries much of the burden. This is unfortunate, as reliance upon the food safety efforts of consumers to protect themselves has many pitfalls.

The exposures begin when consumers physically handle melons at the retail level. In fact, touching, knocking and squeezing melons are the standard methods used by consumers to select a ripe melon. While this seems like an innocent activity, it may be another means by which melons can be cross contaminated. Such handling at the point of sale may even allow Salmonella to infect the consumer directly!

Purchasing criteria at the market:

1. Be aware of product recalls and outbreaks. It’s hard to know in a developing crisis what produce in your local store may be affected. This is why it is so important that the fresh produce industry maintains effective traceability systems and recall procedures. You might elect not to purchase any suspected items during an outbreak period.

2. Do not purchase damaged, diseased, or decayed melons.

3. Select
melons carefully, avoid excessive handling or use hand cleansing arrangements, or gloves if provided.  We cannot expect every retail market to provide gloves for consumers, but many do, and some provide hand gel and other hand cleansing aides.

4. Look for a label on the melon. It will be difficult at first to tell if you are looking at the label used at the register for inventory and pricing (Universal Pricing Code-UPC-barcode) or traceability information. The country of origin must be clearly identified. If the market does not have labels on the melons or you cannot understand them, speak to the manager, but consider shopping where you can identify as much as you can about the individual unit you are buying.

5. Place these products into an individual plastic bag (which should be provided). Do not store them unprotected in a cart or in a cloth shopping bag. Go home as soon as possible; do not leave melons in a warm car.

Once you arrive home, you must take other steps:

1. Before storage at home, wash the melon in water just a little warmer than the fruit. The melon will likely warm up on its way home, so it is best to use warm water, not cold. Colder water will increase the absorption of water into the melon and drive bacteria further into the fruit.

2. You can use a moderately stiff- bristle brush to assist in cleaning.

3. A commercial vegetable wash may be used, or you may soak the whole melon in a dilute household bleach and water solution (7 drops per gallon) for a minute or so. But in reality, if the melon has been exposed to Salmonella, you will likely not be able to remove it completely, whatever the cleaning method.

4. After washing, store the whole melon in the refrigerator in a new plastic bag or wrapper. Discard the old wrapper, but maintain traceability information along with your receipt of purchase. The refrigerator thermostat should be set to maintain the melon at 41° F. Provide a refrigerator thermometer independent of the thermostat and adjust the units cooling settings accordingly.

5. Wash your hands and clean the sink and counter and all utensils after handling the melons. You can use a dilute solution of bleach and water or other household disinfectants designed for the kitchen, as a final step.

Melon prep:

1. When preparing the melon, wash your hands before beginning, use a clean cutting board, and use clean utensils, containers and equipment.  Wash all of these items thoroughly after prep.

2. Consider any peels or rind remaining on product, or materials removed, to be inedible, and dispose so as not contaminate the finished item.

3. After processing, slicing, cubing, etc., place in a clean covered container in the refrigerator.

4. Store at 41° F for up to 7 days and then dispose of the remaining items (some bacteria that cause illness can actually grow in a prepared refrigerated product if you give them enough time).

5. Maintain the cut melons at 41° F during extended periods of service. This may require ice, a cooler or other method when away from home. If melons and dishes containing them are stored at room temperature, dispose the item after four hours. These measures imply you have a clock handy and know when products were removed from refrigeration; you must also have an accurate metal-stem pocket thermometer, calibrated to +/- 2° F, using the ice melt- point method.

Consumers as a group are not well-equipped or knowledgeable enough to handle contaminated foods, especially when they will not cook the food. It is clear that while the consumer is the last line of defense for the safety of foods they prepare, the burden of contamination in ready- to-eat agricultural products falls too heavily on consumers. 

The enlightened consumer with effective tools, equipment and know-how may be better able to control risks with melons (and other problematic foods), but the fresh produce industry must continue to find ways to reduce contamination to levels most consumers are prepared to deal with.

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Roy Costa writes about food safety in his Food Safety & Environmental Health Blog. See www.haccpprinciples.com for more information on Costa’s work and food safety education programs.

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Multiple Safety Lapses Behind Many Outbreaks https://www.foodsafetynews.com/2011/02/reflections-on-outbreaks/ https://www.foodsafetynews.com/2011/02/reflections-on-outbreaks/#comments Thu, 17 Feb 2011 01:59:04 +0000 http://foodsafetynews.default.wp.marler.lexblog.com/2011/02/17/reflections_on_outbreaks/ I have now been involved in over 60 investigations of foodborne illness as an expert, on the sides of both plaintiffs and defendants. Some reflections: 1. Most outbreaks that result in lawsuits have evidence of multiple major sanitation deficiencies 2. Most have pest problems as part of the documentation 3. Many have serious time and... Continue Reading

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I have now been involved in over 60 investigations of foodborne illness as an expert, on the sides of both plaintiffs and defendants. Some reflections:

1. Most outbreaks that result in lawsuits have evidence of multiple major sanitation deficiencies

2. Most have pest problems as part of the documentation

3. Many have serious time and temperature issues

4. Many have personal hygiene issues

It seems like to have an outbreak that results in a lawsuit requires a lot of negligence. It is usually not some failure at a Critical Control Point (CCP), or an invalid Hazard Analysis Critical Control Point (HACCP) plan due to some error in thinking.

It’s gross sanitation issues that put people in this spot more often than not.

Those that have at least a semi-scientific program with oversight of any type and are managing basic sanitation adequately seem less likely to get into deep trouble with litigation, and if they do, there is less likely to be a smoking gun.

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Roy Costa’s “Reflections on Outbreaks” first appeared Feb. 16, 2011 on his Food Safety & Environmental Health Blog.   See www.haccpprinciples.com for more information on Costa’s work and food safety education programs.

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Sanitation Double Cross https://www.foodsafetynews.com/2009/08/sanitation-double-cross/ Wed, 12 Aug 2009 15:15:47 +0000 http://default.wp.marler.lexblog.com/2009/08/12/sanitation_double_cross/ Cross Contamination is the bane of every food-safety management system.  While food safety professionals concentrate on the process flow through a food system, sanitation personnel should also be mindful of conditions where pathogens may reach otherwise safely processed foods. Preventing the transfer of pathogens from one product to another is important in almost every type... Continue Reading

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Cross Contamination is the bane of every food-safety management system.  While food safety professionals concentrate on the process flow through a food system, sanitation personnel should also be mindful of conditions where pathogens may reach otherwise safely processed foods. Preventing the transfer of pathogens from one product to another is important in almost every type of food handling activity.  From the farm environment to the consumer’s refrigerator, the potential is there for cross contamination. The residues of raw materials can easily cross contaminate machinery, equipment, utensils and other production tools in industrial settings, farms, restaurants or homes – the kitchen cloth may be a primary means of spread in the home.  Microbes may find those residues ample for multiplication or the microbes may already be there sufficiently to cause a hazard. Hands, clothing, environmental surfaces such as walls, ceilings and floors may become contaminated and create ongoing reservoirs of the hazard in the environment. Storage and the food handling conditions themselves may also provide the means for raw or contaminated products to contaminate finished or safe products. Sanitation Standard Operating Procedures are a part of a firm’s Good Manufacturing Practices (GMP). Having such procedures means the organization has assigned specific cleaning duties to specific personnel trained in those operations. Clearly written standards for using chemicals must include instructions for dilution and concentration and application. Visual checks for cleanliness and checks of sanitation logs are an onsite method of monitoring compliance with cleaning requirements. Microbial and chemical tests verify cleanliness and help to validate visual monitoring methods. Tests also evaluate efficacy of cleaning regimens and standard-plating techniques can provide in 48 hours or less information about potential microbial contamination. “Real time” or immediate measurements with ATP instrumentation, colorimetric tests, protein or sugar swabs, and titration allow monitoring of the cleaning processes as it occurs. Poorly designed or maintained surfaces resist cleaning and are therefore more susceptible to contamination. Stainless steel surfaces of various grades are preferred in processing environments depending on the nature of production. Liquid products such as dairy or processed egg products may have very high-grade surfaces while produce or other agricultural products, such as peanuts, may not. Highly cleanable surfaces provide a benefit in reducing the threat of cross contamination; surfaces that resist cleaning are higher risk. Surfaces may allow transfer of contamination when they are pitted, rusted, broken or loose and poorly maintained. Facilities should evaluate the design of these surfaces and the design of the entire processing environment and provide for maintenance. The USFDA Food Code is specific about food contact surfaces, their design and configuration. The code is also specific about the use of sanitizers and the cleaning and sanitizing process. Compliance in these areas of the code is challenging. In a busy facility whether it be a restaurant, a processor or a manufacturing plant, production environments become quickly soiled. Daily cleaning will remove the residues before they have had time to encrust and harden. Food materials actually create weak ionic bonds with substrates; often requiring a solvent to remove material bonded to the surface. Surfactants are sufficient to remove loosely attached debris, greases, fats, and oils. Once surfaces are clean, sanitizing employs several methods including chemicals, UV light, electrolyzed water, heat and steam. Bio-films are the end result of poor cleaning practices. Bacteria protect themselves within the bio-film matrix resisting cleaners and sanitizers. Sometimes only physical effort will remove a biofilm, scrapers, sanders and torches are occasionally required. Maintaining a safe working environment is not negotiable, and lack of cleanliness is an obvious sign of a poor “food safety culture.”  Nevertheless, preventing cross contamination in a facility and reducing its occurrence takes a team of dedicated persons with good tools, adequate water and chemicals, knowledge about their use, and the skill to make the solutions work correctly. Management must oversee the sanitation program and assess its effectiveness. Even facilities with otherwise complete food safety systems often do a poor job training sanitation workers in the proper execution of their duties and sanitation crews are often the lowest paid workers. Since they “do not produce”, they are the first to go in any budget crisis. It is a true test of a food safety culture when the top priority of the plant is cleanliness. Being double-crossed by the microbes and failed food safety systems otherwise result.

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